Windshield Washer Pump: Service and Repair

WINDSHIELD WASHER PUMP AND RESERVOIR

Heavy Duty Riveter:

Special Tool(s)

Windsheild Washer Pump & Reservoir Exploded View:

Removal and Installation

WARNING: Windshield washer solution contains methanol, which is poisonous. Observe all cautions and warnings indicated on label of washer solution container. Failure to follow these instructions may result in personal injury.

CAUTION:
- When replacing the windshield washer pump be careful not to damage the rubber grommet.
- Do not operate the windshield washer pump before filling the reservoir. Failure to do so could result in premature pump failure.

1. NOTE: When installing the reservoir, the filler neck must be lubricated using a water-based lubricant.

Remove the bolt and the windshield washer reservoir filler neck.

2. Remove the RH fender splash shield.
3. Remove the foam filler and remove the retainer.
4. Remove the 2 screws and the accessory drive splash shield.
- To install, tighten to 5 Nm (44 lb-in).

5. Remove the nut, 2 bolts and position the A/C accumulator aside.
- To install, tighten to 9 Nm (80 lb-in).

6. Unclip the A/C lines from the inner fender well.
7. Drill out the rivet and remove the bracket.
8. Remove the 2 bolts, slide the windshield washer reservoir assembly forward to release it, and position the washer reservoir aside.
- Install the upper bolt followed by the lower bolt, and tighten to 5 Nm (44 lb-in).

9. Disconnect the windshield washer tube assembly from the pump and release the windshield washer tube assembly from the washer reservoir.
10. Disconnect the electrical connector from the windshield washer pump.
11. Release the wiring harness from the reservoir, and remove the washer reservoir.
12. To install, reverse the removal procedure.