T5OD Manual Transaxle/Transmission
TransmissionMaterial:
1. NOTE: Before installing the transmission, the input shaft must be cleaned and lubricated with a small amount of grease.
Position the transmission to the engine.
2. NOTE: Insert the clutch hydraulic tube into the clutch slave cylinder and install the clip before tightening the transmission-to-engine bolts.
Install the 8 transmission-to-engine bolts and the separator plate bolt.
^ Tighten to 45 Nm (33 lb-ft).
3. Install a new exhaust coupler. Connect the intermediate pipe to the catalytic converter.
^ Tighten to 54 Nm (40 lb-ft).
4. Install the transmission crossmember.
^ Tighten the crossmember-to-transmission bolt to 70 Nm (52 lb-ft).
^ Tighten the 4 crossmember-to-frame bolts to 62 Nm (46 lb-ft).
5. NOTE: Clean the starter motor mounting flange and mating surface of the starter motor to ensure a proper ground connection.
Install the starter motor and the 2 starter motor bolts.
^ Tighten to 25 Nm (18 lb-ft).
6. Connect the wiring harness to the transmission.
Connect the following:
^ Catalyst monitor sensor electrical connector
^ Reverse lamp switch electrical connector
^ Wiring harness clips
^ Output shaft speed (OSS) sensor electrical connector
7. Connect the shift linkage to the transmission.
^ Tighten to 40 Nm (30 lb-ft).
8. NOTE: Align the index marks made during removal.
Install the driveshaft and the 4 driveshaft bolts.
^ Tighten to 103 Nm (76 lb-ft).
9. Check, and as necessary, fill the transmission with transmission fluid. Apply Threadlock(R) and sealer to the fill plug threads and install the fill plug.
^ Total fill capacity is 2.61L (2.8 pt).
^ Tighten to 18 Nm (13 lb-ft).
10. Connect the battery ground cable.
11. Fill the brake and clutch reservoir. Bleed the clutch hydraulic system.