TR3650 Manual Transaxle/Transmission
TransmissionMaterial:
Installation
1. NOTE: Before installing the transmission, the input shaft must be cleaned and lubricated with a small amount of grease.
Position the transmission to the engine.
2. NOTE: Insert the clutch hydraulic tube into the clutch slave cylinder and install the clip before tightening the transmission-to-engine bolts.
Install the 7 transmission-to-engine bolts.
^ Tighten to 45 Nm (33 lb-ft).
3. Install the 2 spacer plate bolts.
^ Tighten to 35 Nm (26 lb-ft).
4. Connect the shift linkage to the transmission.
^ Tighten to 40 Nm (30 lb-ft).
5. Install the transmission crossmember.
^ Tighten the crossmember-to-transmission bolt to 70 Nm (52 lb-ft).
^ Tighten the 4 crossmember-to-frame bolts to 62 Nm (46 lb-ft).
6. Connect the output shaft speed (OSS) sensor electrical connector and attach the wiring harness to the transmission.
7. Connect the reverse lamp switch electrical connector and attach the wiring harness to the transmission.
8. Install the subframe cross brace and the 4 subframe cross brace nuts.
^ Tighten to 48 Nm (35 lb-ft).
9. Install the starter and the 3 starter motor bolts.
^ Tighten to 25 Nm (18 lb-ft).
10. Install the driveshaft.
11. Install the catalytic converter H-pipe.
12. Check, and as necessary, fill the transmission with transmission fluid. Apply Threadlock(R) and sealer to the fill plug threads and install the fill plug.
^ Total fill capacity is 3.0L (6.3 pt).
^ Tighten to 25 Nm (18 lb-ft).
13. Connect the battery ground cable.
14. Fill the brake and clutch reservoir. Bleed the clutch hydraulic system.