TR6060 Manual Transaxle/Transmission

Transmission

Material:

Installation
1. If removed, install the gearshift lever assembly.
^ Tighten to 40 Nm (30 lb-ft).
2. If removed, install the transmission mount and the rear transmission insulator center bolt.
^ Tighten to 70 Nm (52 lb-ft).

3. NOTE: Before installing the transmission, the input shaft must be cleaned and lightly lubricated with grease.

NOTE: When installing the transmission with the gearshift lever attached, position the gear shifter into neutral position, so that the shifter will not damage the shift boot.

Install the transmission at a 45-degree angle. With the input shaft in the pilot bearing, rotate the transmission counterclockwise 45 degrees. Align the dowels and install.
4. Install the 2 rear gearshift lever nuts.
^ Tighten to 20 Nm (15 lb-ft).





5. Raise the transmission.

6. NOTE: Insert the clutch hydraulic tube into the clutch slave cylinder and install the clip before tightening the transmission-to-engine bolts.

Install the 7 transmission-to-engine bolts.
^ Tighten to 45 Nm (33 lb-ft).
7. Remove the under hoist stand and the block of wood from the oil pan. Attach the wire harness at the front of the engine oil pan.
8. Install the 4 rear transmission mount outer bolts.
^ Tighten to 63 Nm (46 lb-ft).





9. Remove the transmission jack.
10. Connect the electrical connectors to the RH side of the transmission. Attach the harness to the transmission.
11. Connect the electrical connectors to the LH side of the transmission. Attach the harness to the transmission.
12. Install the subframe cross brace and the 4 subframe cross brace bolts.
^ Tighten to 48 Nm (35 lb-ft).





13. NOTE: Clean the starter motor mounting flange and mating surface of the starter motor to make sure of proper ground connection.

Install the starter motor.
14. Install the catalytic converter assembly (H-pipe).

15. NOTE: Align the index marks on the driveshaft flange and pinion flange, and the driveshaft flange and transmission output shaft flange.

Install the driveshaft.
16. Install the upper gearshift lever and upper gearshift lever bolts.
^ Tighten to 35 Nm (26 lb-ft).
17. Install the gearshift lever knob and boot.





18. Connect the battery ground cable.
19. Check, and as necessary, fill the transmission with transmission fluid. The total fill capacity is 3.46L (3.65 qt). Apply Threadlock(R) and sealer to the filler plug threads and install the filler plug.
^ Tighten to 25 Nm (18 lb-ft).
20. Fill the brake and clutch reservoir. Bleed the clutch hydraulic system.