Engine - Removal

Engine





WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

WARNING: Do not breathe dust or use compressed air to blow dust from storage containers or friction components. Remove dust using government-approved techniques. Friction component dust may be a cancer and lung disease hazard. Exposure to potentially hazardous components may occur if dusts are created during repair of friction components, such as brake pads and clutch discs. Exposure may also cause irritation to skin, eyes and respiratory tract, and may cause allergic reactions and/or may lead to other chronic health effects. If irritation persists, seek medical attention or advice. Failure to follow these instructions may result in serious personal injury.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.

2. Release the 2 windshield washer hose retainers and the 8 hood insulation pin-type retainers (2 shown).





3. Detach the 2 windshield washer hose retainers and disconnect the 2 windshield washer hose C-Lock Couplers. For additional information, refer to Wipers and Washers C-Lock Coupler.





4. NOTE: Index-mark the hood hinge location to aid in hood installation.

NOTE: RH shown, LH similar.

Remove the 4 bolts (2 shown) and the hood.





5. Release the fuel system pressure. For additional information, refer to Fuel System - General Information Service and Repair.

6. Remove the battery and tray. For additional information, refer to Battery, Mounting and Cables Battery and Battery Tray - Exploded View.

7. Remove the Air Cleaner (ACL) and ACL outlet pipe. For additional information, refer to Intake Air Distribution and Filtering Diagrams.

8. Remove brake booster. For additional information, refer to Power Brake Actuation Service and Repair.

9. Drain the cooling system. For additional information, refer to Engine Cooling Cooling System Draining, Filling and Bleeding.

10. Drain the Supercharger (SC) cooling system. For additional information, refer to Supercharger Cooling Supercharger Cooling System Draining, Filling and Bleeding.

11. Remove the engine coolant degas bottle. For additional information, refer to Engine Cooling Degas Bottle.

12. Remove the SC coolant degas bottle. For additional information, refer to Supercharger Cooling Supercharger Cooling.

13. Disconnect the upper radiator hose from the thermostat housing.





14. Disconnect the cooling fan electrical connector.





15. Remove the bolt and position the charge air cooler hose aside.





16. NOTE: RH bolt shown, LH similar.

Remove the 2 bolts and the cooling fan assembly.





17. Disconnect the coolant hose from the Charge Air Cooler (CAC).





18. Disconnect the coolant hose from the thermostat housing.





19. Disconnect the coolant hose from the coolant tube assembly (above the generator).





20. Disconnect the coolant hose from the coolant pump.





21. Disconnect the fuel supply tube. For additional information, refer to Fuel System - General Information Service and Repair.





22. Disconnect the Evaporative Emission (EVAP) tube and the brake booster vacuum supply tube from the Throttle Body (TB) spacer. For additional information, refer to Fuel System - General Information Fuel System.





23. Disconnect the 2 heater hoses from the coolant tube assembly at the rear of the engine.





24. Remove the 2 bolts and position the ground cables aside.





25. Detach the pin-type wire harness retainer from the cowl.





26. Detach the pin-type wiring harness retainer and position the harness aside.





27. Disconnect the 2 PCM electrical connectors.





28. Disconnect the 16-pin electrical connector and detach the 2 wiring retainers.





29. Disconnect the 16-pin electrical connector and detach the wiring retainers.





30. Open the Battery Junction Box (BJB) cover, remove the nut and position the BJB terminal aside.





31. Rotate the SC drive belt tensioner clockwise and remove the drive belt from the SC drive pulley.





32. Disconnect the coolant hose from the oil cooler.





33. Disconnect the lower radiator hose from the radiator.
- Remove the lower radiator hose assembly from the vehicle.





34. Detach the wire harness retainer from the A/C compressor stud bolt.





35. Disconnect the A/C compressor electrical connector.





36. Disconnect the wiring harness retainer from the back of the A/C compressor.





37. Position the SC drive belt away from the A/C compressor and detach the 2 wiring harness retainers from the A/C compressor stud bolts.





38. Remove the 3 stud bolts and position the A/C compressor aside.





39. Disconnect the 2 Electronic Power Assist Steering (EPAS) electrical connectors and detach the wiring harness retainer.





40. Drain the engine oil.
- Install the drain plug and tighten to 26 Nm (19 lb-ft).

41. Remove and discard the engine oil filter.





42. Remove the clutch disc and pressure plate. For additional information, refer to Clutch Removal and Replacement.

43. Remove the bolt and the ground wire from the rear of the LH cylinder head.





44. Install the Engine Lifting Bracket.





45. Install the Engine Lifting Bracket.





46. Remove the RH engine support insulator nut.





47. Remove the LH engine support insulator nut.





48. Install the Heavy Duty Floor Crane and the Engine Lifting Bracket.
- Remove the engine from the vehicle.