Operation CHARM: Car repair manuals for everyone.

Removal and Replacement




Flywheel





Removal

1. With the vehicle in NEUTRAL, position it on a hoist.

2. Remove the clutch.

3. NOTE: The dual mass flywheel normally has up to a total of 14 degrees (6.5 ring gear teeth) maximum rotational freeplay between the primary (bolted to crankshaft) and the secondary mass (clutch disc face).
Remove the bolts and the dual mass flywheel.


Installation

1. NOTE: One of the 8 flywheel holes are offset so the flywheel can only be installed in one position.
Install the dual mass flywheel and the 8 bolts and tighten in sequence shown.

- Tighten to 80 Nm (59 lb-ft).






2. Install the clutch.

3. After completing the repairs, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.