Operation CHARM: Car repair manuals for everyone.

Clutch - Screeching or Moaning Sound


Model Applicable To File Under Bulletin No.
'83-'85 85-006
Accord & Prelude
ALL '84-'85 Civic CLUTCH Issue Date
up to eng. numbers
listed below NOV 15, '85

Clutch Noise
(Supersedes 85-006 dated SEPT 6, '85)

PROBLEM

A screeching or moaning sound as the clutch approaches full engagement.

Pressure Plate and Clutch Disc Parts Information:





CORRECTIVE ACTION

^ For '83-'85 Accord, Prelude, and 4WD Wagon: Replace the pressure plate (except on '83 Accord) and clutch disc with the following parts:

^ For '84-'85 Civic (except 4WD Wagon) up to the following engine numbers, do not replace the clutch disc and pressure plate. Instead, remove the spring washer from the end of the transmission mainshaft and replace it with an 0.8 mm shim. Do this automatically on eligible Civic transmissions you open up for any other repairs.

Civic (ex 4WD) 1.3 1.5 carb 1.5 EF1

CAL up to EV1-2001734 up to EW1-2029267 up to EW3-2002283

49-ST ALL ALT - up to EW1-2628573 up to EW3-2509829
LOW ALT up to EV1-2510813 - -
HI ALT up to EV1-2900421 up to EW1-2900601 -

Transmission:





1. Drain the transmission oil.

2. Remove the transmission end cover.

3. Remove the mainshaft shim and spring washer from the end cover.

4. Discard the spring washer and replace it with an 0.8 mm shim (H/C 2112449).

5. Install the new shim and the original shim in the end cover, then reinstall the cover and torque its bolts to 9 ft.lbs

6. Refill the transmission.

PARTS INFORMATION

^ For Accord, Prelude, and 4WD Wagon: Refer to the chart under CORRECTIVE ACTION.

^ For Civic (except 4WD Wagon): Shim, 0.8 mm thick - H/C 2112449, P/N 23927-PE6-305

WARRANTY COVERAGE

This repair, like all repairs made after the New Car Warranty expires, is eligible for goodwill consideration by your District Service Manager. You must request the consideration and get the DSM's decision before starting the work.

WARRANTY CLAIM INFORMATION

Operation Failed Part Contention
Number Time H/C Defect Code Code

'83 Accord 3.1 hrs 112492

'84-'85 Accord 210105 3.1 hrs

'83-'85 Prelude 3.5 hrs 146286
042 B07
'85 4WD Wagon 6.4 hrs 183750
Does not require engine removal.

'84-'85 Civic 213220 0.8hr 160430
(ex 4WD)