Installation

1. Place the transmission on the transmission jack, and raise to the engine level.
2. Check that the 4 dowel pins are installed.





3. Install the 3 transmission housing mounting bolts.





4. Install the transmission mount and mount bracket.

NOTE: Torque mounting bolt and nuts in sequence shown.

CAUTION: Check that the bushings are not twisted or offset.

5. Install the transmission housing mounting bolts (Engine side).
6. Install the 3 rear engine bracket mounting bolts.





7. Install the rear engine mount bracket stay.

NOTE: Loosely install the stay mounting bolt and nut, then torque in the sequence shown.





8. Install the intake manifold bracket.





9. Install the clutch cover and engine stiffener.

NOTE: Loosely install the engine stiffener mounting bolts, then torque in the sequence shown.

10. Install the radius rod.

NOTE: Check for deterioration or damage of the radius rod rubber bushing (A) and (B).





11. Install the damper fork.
12. Install the intermediate shaft.
13. Install a new set ring on the end of each driveshaft.





14. Install the right and left driveshafts. Service and Repair

NOTE: Turn the right and left steering knuckle fully outward, and slide axle into the differential until you feel its spring clip engage the side gear.





15. Install the damper fork bolt and ball joint nut to the lower arms.

NOTE: Check that new cotter pin is seated firmly.





16. Install the header pipe and center beam.





17. Install the clutch hose joint and clutch slave cylinder to the transmission housing.

CAUTION: Take care not to bend the pipe.





18. Install the speed sensor.





19. Install the shift cable and select cable to the shift arm lever and to select lever respectively.

CAUTION: Take care not to bend the cables.

NOTE: Check that the new cotter pin is seated firmly.

20. Connect the back-up light switch coupler, then install the starter motor.
21. Connect the starter motor cables.





22. Install the transmission ground cable.
23. Reinstall the battery, then reconnect the battery positive (+) and negative (-) cables.
24. Attach the front wheels.
25. Refill transmission with oil.
26. Check and adjust the following items after reassembly.
1. Transmission has been refilled.
2. The clip at the tip of the drive shafts is completely inserted into the groove of the differential or intermediate shaft.
3. Clutch free play.
4. Shift the transmission and check for smooth operation.