Installation

INSTALLATION




1. Place the transmission on the transmission jack, and raise 10 the engine level.
2. Check that the two 14 mm dowel pins are installed in the clutch housing.
3. Loosely install the transmission mount bolts, then torque in the sequence shown.
4. Secure the transmission to engine with the engine side mounting bolt (12 x 1.25 x 70 mm) and torque to 68 N.m (6.8 kg-m, 50 lb-ft).
5. Install the transmission to rear transmission mount bracket.
6. Install the transmission to front and side transmission mounts.




7. Install the starter motor.
8. Remove the transmission jack.
9. Remove the chain hoist by removing the hanger plate and 10 mm bolts.




10. Install the shift lever torque rod and shift rod.

NOTE: On reassembly, slide the retainer back into place after driving in the spring pin.

11. Install the header pipe bracket.




12. Install a new set ring on the end of each driveshaft.
13. Install the right and left driveshafts.

NOTE: Turn the right steering knuckle fully outward, and slide axle into the differential until you feel its spring clip engage the side gear.

14. Install the damper fork and radius rod.
15. Install the ball joints to the lower arm.
16. Install the splash shields and exhaust header pipe.




17. Install the distributor.




18. Connect the speedometer cable.
19. Connect the clutch cable to release arm.
20. Connect the back-up light switch connector.
21. Install the 3 bolts located at the side of the battery base, and retighten the intake hose band of the throttle body.
22. Refill the transmission with oil.
23. Connect the starter motor and transmission ground cables.
24. Connect the battery positive (+) and negative (-) cables to the battery.
25. Install the air cleaner case and intake hose.
26. Check the ignition timing.
27. Check the transmission for smooth operation.