Installation

1. Install the dowel pins.





2. Apply grease to the parts as shown, then install the release bearing and release fork.

NOTE: Use only Super High Temperature Urea Grease (P/N 08798 - 9002).

3. Install the release fork boot.
4. Place the transmission on the transmission jack, and raise it to the engine level.





5. Install the three lower transmission mounting bolts.





6. Raise the transmission, then install the transmission mount bracket and the transmission mount.

NOTE
- Torque mounting bolts and nuts in the sequence shown.
- Make sure the bushings are not twisted or offset.





7. Install the three rear mount bracket mounting bolts





8. Install the intake manifold bracket.





9. Install the clutch cover.





10. Install the center beam.





11. Install the intermediate shaft and driveshafts. Service and Repair





12. Install the right radius rod.

NOTE: Check for deterioration or damage of the radius rod rubber bushings.

13. Install the ball joints onto the lower arms.





14. Install the right damper fork bolt.





15. Install the engine splash shield.





16. Install the two upper transmission mounting bolts.





17. Install the slave cylinder, clutch pipe, and clutch hose joint.

CAUTION: Take care not to bend the clutch pipe.

NOTE: Use only Super High Temperature Urea Grease (P/N 08798 - 9002).





18. Install the clutch damper bracket.





19. Install the shift cable and select cable to the shift lever and to the select lever respectively.

NOTE
- Check that the new cotter pin is seated firmly.
- Turn the boot of the shift lever so the hole is facing down.
- Inspect the plastic washer for wear and damage.
- Use only Super High Temperature Urea Grease (P/N 08798 - 9002).





20. Connect the vehicle speed sensor (VSS) connector.
21. Connect the transmission ground cable and starter motor cable clamp.





22. Connect the back-up light switch connectors.





23. Install the starter motor, then connect the starter motor cables.

NOTE: When installing the starter motor cable, make sure that the crimped side of the ring terminal is facing out.





24. Install the intake air resonator (IAR), then connect the connector and vacuum hoses (F22B1 engine).





25. Install the air cleaner housing assembly and intake air duct.





26. Install the tray bracket and the battery tray.
27. Install the battery, then connect the positive (+) cable first, then negative (-) cable to the battery.
28. Refill the transmission with oil.
29. Check the clutch operation.
30. Shift the transmission, and check for smooth operation.
31. Check the front wheel alignment.





32. Loosen the three mounting bolts of the front engine mount/bracket, then torque the three mount bolts.

NOTE
- Make sure the motor mount bushing is not twisted or offset.
- If the motor mount bushing is twisted or offset, loosen all mounts and retorque.