Installation

NOTE: When installing, apply grease to the sliding portion.

8. Installation is the reverse of the removal procedure.

NOTE:
- Before installing the motor, make sure both sliders are parallel.
- After installing the glass, adjust the lift-up guide and slide stopper on each side.

Motor, Drain Tube and Frame Replacement

CAUTION: Be careful not to damage the seats, dashboard and other interior trim.

1. Remove the glass and headliner.






2. Disconnect the connector, then remove the motor, if necessary.

NOTE: Make sure both sliders are parallel when installing the motor.

3. Disconnect the drain tubes.






4. Disconnect the connector, then remove the frame from the car.

NOTE: You may require assistance when removing the frame.






5. Pull the drain tubes out the front and rear pillars.

NOTE: Before pulling out the drain tube, tie a string to the end of it so it can be reinstalled.






6. Installation is the reverse of the removal procedure.

NOTE:
- When installing the frame, first attach the rear hooks, then align the frame with the pins on the body.
- When connecting the drain tube, slide it over the frame nozzle at least 10 mm (0.4 in).
- Install the tube clip as shown.
- Clean the surface of the frame.
- Check the frame seal.
- Check for water leaks.

Guide Rails, Sunshade and Cable Assembly Replacement
1. Remove the frame from the car.
2. Remove the motor.
3. Remove the rail cover, slide stopper and lift-up guide on each side.






4. Lift and remove both guide rails and the cable assembly from the frame. Remove the sunshade.

NOTE:Take care not to bend the cable tubes.






5. Slide the guide rail forward, then remove it.

NOTE: Take care not to bend the inner cable.

6. Remove the link lifter, glass bracket and lift-up link from the slider.
7. Installation is the reverse of the removal procedure.

NOTE:
- Damaged parts should be replaced.
- Apply grease to the sliding portion.
- Fill the groove in each grommet with sealant.






- Glue the frame seal securely

Opening Drag Check (Motor Removed)






Before installing the motor, measure the effort required to open the glass using a spring scale as shown.

CAUTION: When using a spring scale, protect the leading edge of the glass with a shop towel.

If load is over 40 N (4 kgf, 9 lbf), check side clearance and glass height adjustment.

Closing Force Check (Motor Installed)
1. After installing all removed parts, have a helper hold the switch to close the glass while you measure force required to stop it. Attach a spring scale as shown. Read the force as soon as the glass stops moving, then immediately release the switch and spring scale.






CAUTION: When using a spring scale, protect the leading edge of the glass with a shop towel.

Closing Force: 200-290 N (20 - 30 kgf, 44 - 66 lbf)






2. If the force is not within specification, install a new lock washer, adjust the tension by turning the motor clutch adjusting nut, and bend the lock washer against the motor clutch adjusting nut.