Operation CHARM: Car repair manuals for everyone.

Reassembly

CAUTION:
- Press the 3rd/4th and the 5th synchro hubs on the mainshaft without lubrication.
- When installing the 3rdl4th and the 5th synchro hubs, support the mainshaft on steel blocks, and install the synchro hubs using a press.
- Install the 3rd/4th and the 5th synchro hubs with a maximum pressure of 19.6 kN (2,000 kg, 14,466 lb).

NOTE: Refer to page 13-63 for reassembly sequence. ZZZZ




1. Support 2nd gear on steel blocks, then install the 3rd/4th synchro hub using the special tools and a press, as shown.

NOTE:
- After installing, check the operation of the 3rd/4th synchro sleeve and hub.
- Assemble the 3rd/4th synchro hub and sleeve together before installing them on the mainshaft.




2. Install the 5th synchro hub using the special tools and a press as shown.




3. Install the ball bearing using the special tools and a press as shown.

NOTE: Install the ball bearing with the tapered end facing down.