Installation

INSTALLATION

1. Install the dowel pins on the clutch housing.




2. Apply grease to the parts as shown, then install the release fork and release bearing.

NOTE: Use only Super High Temp Urea Grease (P/N 08798 - 9002).

3. Install the release fork boot.
4. Place the transmission on the transmission jack, and raise it to the engine level.




5. Install the transmission mounting bolts and the rear mount bracket bolts.




6. Raise the transmission, then install the transmission mount.

NOTE: Torque the mounting bolt and nuts in the sequence shown.

CAUTION: Check that the bushings are not twisted or offset.




7. Install the three upper transmission mounting bolts and lower starter motor mounting bolt.




8. Install the right front mount/bracket.




9. Install the clutch cover.




10. Install the front and rear engine stiffeners.
11. Install the change rod, the spring pin, and the clip.

NOTE:
- Install the clip and the spring pin on the change joint as shown.
- Turn the shift rod boot so the hole is facing down as shown.
- Make sure the shift rod boot is installed on the change rod.




12. Install the change extension.




13. Install the intermediate shaft and the driveshafts.

NOTE: Replace the set rings with new ones.




14. Install the ball joints onto the lower arm.
15. Install the right damper fork.




16. Install the exhaust pipe A, and connect the heated oxygen sensor (HO2S) connector.




17. Install the engine splash shield.




18. Install the slave cylinder, then install the clutch pipe bracket.

NOTE: Use only Super High Temp Urea Grease (P/N 08798 - 9002).




19. Connect the vehicle speed sensor (VSS) connector and the starter motor cables.
20. Install the wire harness clamps.




21. Install the lower radiator hose clamp on transmission hanger B.
22. Connect the transmission ground wire and the back-up light switch connector.




23. Install the air cleaner housing assembly, intake air duct, and intake air tube.
24. Refill the transmission with oil.
25. Connect the positive (+) cable first, then the negative (-) cable to the battery.
26. Check the clutch operation.
27. Shift the transmission, and check for smooth operation.
28. Check the front wheel alignment.