Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

1. Recover the refrigerant using a Recovery/Recycling/Charging System.
2. Disconnect the A/C pressure switch connector and condenser fan connector.
3. Remove the compressor clutch connector from the condenser fan shroud.
4. Disconnect the discharge hose and condenser pipe.

CAUTION: Cap the open fittings immediately to keep moisture and dirt out of the system.

5. Remove the suction hose clamp bolt and condenser brackets.

Condenser Replacement:




6. Remove the condenser assembly by pulling it up.

NOTE:
^ Be careful not to damage the condenser fins when removing/installing the condenser.
^ Be careful not to hit the side of the radiator during removal/installation.

7. Install in the reverse order of removal, and:
^ If you're installing a new condenser, add refrigerant oil (Nippondenso: ND-OIL8, P/N 38899-PR7-A01 or Sanden: SP-10: P/N 38899-P13-A01).
^ Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them.

NOTE: Be sure to use the right O-rings for HFC-134a (R-134a) a to avoid leakage.

^ Charge the system and test its performance.