Operation CHARM: Car repair manuals for everyone.

Installation

NOTE:
- Install the transmission assembly in the reverse order of removal.
- Before installing, check that the two dowel pins are installed in the clutch housing.
- When installing the starter cable, make sure that the crimped side of the ring terminal is facing out.





- Apply grease to the parts as shown, then install the release fork and release bearing. Use only Super High Temp Urea Grease (P/N 08798 - 9002).





- Torque the mounting bolt and nuts in the sequence shown.
- Check that the bushings are not twisted or offset.





- Install the clip as shown.
- Turn the boot so the hole is facing down.
- Make sure the boot is installed on the shift rod.





- Apply grease to the slave push rod.

NOTE: Use only super high temp. urea grease (P/N 08798-9002).





- Turn the breather cap so that the "F" mark points at the front of the car as shown.
- Refill the transmission with the recommended oil.
- Connect the positive cable first, then the negative cable to the battery.
- Check the clutch operation.
- Shift the transmision and check for smooth operation.
- Check the front wheel alignment.