Differential: Adjustments

1. Install the differential assembly, making sure it bottoms in the clutch housing, using the special tool as shown.
2. Install the thrust shim.

NOTE: Install the same size thrust shim that was removed.

3. Install the transmission housing.

NOTE: Do not apply liquid gasket to the mating surface of the clutch housing.

4. Tighten the transmission housing attaching bolts. 8 x 1.25 mm to 27 Nm (20 ft. lbs.)
5. Use the special tool to bottom the differential assembly in the clutch housing.
6. Measure clearance between thrust shim and bearing outer race in transmission housing.





7. If the clearance,is more than the standard, select a new thrust shim from the following table.

NOTE: If the clearance measured in step 6 is within the standard, go to step 10. Standard: 0 - 0.10 mm (0 - 0.004 inch)

8. Remove the bolts and transmission housing.
9. Replace the thrust shim selected in step 7, then recheck the clearance.
10. Remove the bolts and transmission housing. Apply liquid gasket to the surface of the transmission housing and reassemble.