Body - Door Glass Comes Out of Run Channel
03-025December 17, 2004
Applies To:
Front Door Glass Comes Out of the Run Channel
(Supersedes 03-025, dated September 30, 2003)
Updated information is shown with black bars and asterisks.
SYMPTOM
*The rear edge of the front door glass comes out of the run channel and, on 2004 models, the driver's door glass may reverse direction and open fully while the customer is trying to close it.*
PROBABLE CAUSE
The door glass and the run channel are not aligned.
CORRECTIVE ACTION
Align the door glass with the run channel.
WARRANTY CLAIM INFORMATION
In warranty: The normal warranty applies.
Operation Number: 826300 (driver's side)
827300 (passenger's side)
Flat Rate Time: 1.0 hour (per side)
Failed Part: P/N 73300-SCA-A0
H/C 7106222
Defect Code: 03214
Symptom Code: 03220
Skill Level: Repair Technician
Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.
REPAIR PROCEDURE
1. *Remove the door panel and trim:
^ Refer to page 20-7 in the 2002-04 CR-V Service Manual or to page 20-4 in the 2002-03 Civic Si Service Manual.
^ Enter keyword DOOR PAN, and select Front Door Panel Removal Installation from the list.
2. Use a utility knife to cut the adhesive, then pull back the plastic cover:
^ Refer to page 20-3 in the 2002-04 CR-V Service Manual or to page 20-2 in the 2002-03 Civic Si Service Manual.
^ Enter keyword DOOR PAN, and select from the list either Doors Component Location Index - Front Door, for CR-V, or Doors Component Location Index (3-door) for Civic Si.
3. Connect the power window switch, and move the window until you can access the glass mounting bolts. Loosen the bolts, but do not remove them.
4. Loosen but do not remove the four regulator mounting bolts.
5. Remove the glass run channel, and check for damage in the areas shown. If any damage is found, replace the run channel. Otherwise, reinstall the original part.
6. Torque the regulator bolts to 8 Nm (6 lb-ft) in the order shown.
7. Push the glass against the run channel so that the back edge of the glass is parallel with the run channel. Torque the glass mounting bolts to 9.8 Nm (7.2 lb-ft).*
8. Move the door glass up and down, making sure it operates smoothly and contacts the run channel evenly.
9. Reinstall all removed parts.
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