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Suspension - Front Suspension Knocking Noise

03-075

November 7, 2003

Applies To:
2002 Civic Si - ALL
2003 Civic Si - From VIN SHHEP3...3U400001 thru SHHEP3...3U406119
2003 CR-V - From VIN SHSRD6...3U100001 thru SHSRD6...3U106557
- From VIN SHSRD7...3U100001 thru SHSRD7...3U141932

Knocking From the Front Suspension
(Supersedes 03-075, dated October 14, 2003)

Updated information is shown with black bars.

SYMPTOM

Knocking comes from the front suspension while driving over a bumpy road.

PROBABLE CAUSE

The damper shaft nut isn't tight enough.

CORRECTIVE ACTION

Loosen and retorque the damper shaft nut to the appropriate torque specification.





WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed Part: P/N 51601-S5T-A03 (Civic Si)
H/C 7051360

P/N 51601-S9A-A06 (CR-V)
H/C 6918254

Defect Code: 07405

Symptom Code: 04205

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

DIAGNOSIS

Test-drive the vehicle over a rough road while turning left or right. Note any noise and the side(s) it comes from.

REPAIR PROCEDURE

1. Hold the damper shaft with a 6 mm hex (Allen) wrench, and loosen the damper nut 1/2 turn with a 17 mm crowfoot and rachet.





2. Hold the damper shaft with a 6 mm hex (Allen) wrench, and use a torque wrench with a 17 mm crowfoot to torque the damper shaft nut to 49 Nm (36 lb-ft).

3. Repeat steps 1 and 2 for the other side, if necessary.

4. Test-drive the vehicle to confirm that the noise is gone.





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