Operation CHARM: Car repair manuals for everyone.

Flywheel: Service and Repair

Clutch Replacement

Special Tools Required
^ Clutch alignment shaft 07JAF-PM7012A
^ Remover handle 07936-3710100
^ Ring gear holder 07LAB-PV00100 or 07924-PD20003
^ Driver 07749-0010000
^ Attachment, 32 x 35 mm 07746-0010100

Flywheel Replacement





1. Install the special tool.
2. Remove the flywheel mounting bolts in a crisscross pattern in several steps, then remove the flywheel.





3. Remove the sensor disc.





4. Remove the ball bearing (A) from the flywheel (B).





5. Drive the new ball bearing into the flywheel using the special tools as shown. Apply a light coat of oil to the bearing surface.





6. Install the sensor disc.





7. Align the hole (A) in the flywheel with the crankshaft dowel pin (B), and install the flywheel (C). Install the mounting bolts finger-tight.





8. Install the special tool, then torque the flywheel mounting bolts in a crisscross pattern in several steps.