Interior - Headliner Sagging In Rear
03-007February 25, 2005
*Applies To:
2003-04 Accord 4-door - ALL
2005 Accord 4-door - From VIN 1HGCM5...5A000001 thru 1HGCM5...5A032195
1HGCM6...5A000001 thru 1HGCM6...5A015257*
Headliner Sags in the Back
(Supersedes 03-007, dated August 31, 2004)
Updated information is shown by asterisks.
SYMPTOM
The back of the headliner is sagging.
PROBABLE CAUSE
The headliner has come loose from the two rear clip holders.
CORRECTIVE ACTION
Apply adhesive to the bottom of the rear clip holders, and reattach the headliner to them.
REQUIRED MATERIALS
JB Kwik Weld: P/N 8276
(This product is available at most retail auto supply stores. Call 800-529-3530 for information on local suppliers.)
or
Devcon High Strength Plastic Welder: P/N 8-220 (This product is available at most retail auto supply stores. Call 800-626-7226 for information on local suppliers.)
WARRANTY CLAIM INFORMATION
In warranty:
The normal warranty applies.
Operation Number: 842013
Flat Rate Time: 0.4 hour
Failed Part: P/N 83200-SDA-A21ZA
H/C 7164288
Defect Code: 06201
Symptom Code: 06101
Template ID: 03-007A
Skill Level: Repair Technician
Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.
REPAIR PROCEDURE
1. Apply masking tape to the edges of the headliner and the rear window to avoid getting adhesive on them.
2. Pull down the headliner near one of the rear clip holders. Pull down the headliner carefully to avoid creasing it. Use coarse-grade sandpaper (about 60 grit) to roughen the headliner area under the clip holder. Sand the area for 15 to 30 seconds. Repeat this step under the other clip holder.
NOTE:
This step ensures that the headliner sticks properly to the clip holders.
*3. Moisten a clean cloth with water, and wipe off any dust from the sanded areas. Make sure the headliner is dry before applying adhesive.*
4. Following the manufacturer's instructions, prepare a small amount of adhesive in a container.
5. Leave the rear clip holders in the roof. Make sure each clip holder is turned so its opening is facing toward the front of the vehicle. While pulling down slightly on the headliner, use a putty knife to apply a dab of adhesive to the bottom of each clip holder.
6. Slowly press the headliner against the rear clip holders. Wedge a rod (an 11-inch, 3/8-inch extension works well) padded at both ends, between the rear seat-back and the headliner for support.
7. Wait at least 5 minutes, then remove the rod. Pull off the masking tape. Tell your customer not to touch or disturb the headliner for at least 4 hours.
* NOTE:
Driving with only the rear windows down or other situations that cause wind buffeting may disturb the rear headliner, preventing the adhesive from properly bonding the headliner to the clip holder.*
Disclaimer