Mainshaft Disassembly

Mainshaft Disassembly





1. Support the ball bearing (A) with a commercially available bearing separator, and remove the ball bearing using a press as shown.
2. Remove 3rd gear, the 35 x 30 x 35 mm needle bearing, the distance collar, 2000-2003 models: double cone synchro, 2004 model: synchro ring, the synchro spring, and the 3rd/4th synchro sleeve.





3. Support 4th gear (A) with a commercially available bearing separator, and remove the 3rd/4th synchro hub (B), 2000-2003 models: double cone synchro, 2004 model: synchro ring, and 4th gear using a Dress as shown.
4. Remove the 42 x 47 x 30.5 mm needle bearing, the distance collar, 5th gear, the synchro ring, and the synchro spring.





5. Support 6th gear (A) with a commercially available bearing separator, and remove the 5th/6th synchro hub/sleeve (B), synchro ring, synchro spring, and 6th gear using a press as shown.
6. Remove the 39 x 44 x 26 mm needle bearing.





7. Support the ball bearing (A) with a commercially available bearing separator, and remove the ball bearing using a press as shown.