P0497
DTC P0497: EVAP System Low Purge FlowSpecial Tools Required
- Vacuum/pressure gauge, 0-4 in.Hg 07JAZ-001000B
- Vacuum pump/gauge, 0-30 in.Hg, Snap-on YA4000A or equivalent, commercially available
NOTE: Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general troubleshooting information.
1. Check the fuel fill cap installation.
Is the fuel fill cap installed and properly tightened?
YES - Go to step 2.
NO - Properly install the fuel fill cap (the cap must say "Tighten to click"). It should turn 1/4 turn after it's tight, then go to step 25.
2. Turn the ignition switch ON (II).
3. Clear the DTC with the HDS.
4. Do the EVAP FUNCTION TEST in the INSPECTION MENU with the HDS.
Is the result OK?
YES - Intermittent failure, system is OK at this time. Check for poor connections or loose terminals at the FTP sensor, the EVAP canister purge valve, or the EVAP canister vent shut valve and the PCM.
NO - Go to step 5.
5. Check for a loose or damaged EVAP canister purge line between the intake manifold and the EVAP canister purge valve.
Is the line OK?
YES - Go to step 6.
NO - Reconnect or repair the EVAP canister purge line, then go to step 25.
6. Disconnect the vacuum hose (A) from the EVAP canister purge valve joint (B) in the engine compartment, and connect a T-fitting (C) from the vacuum gauge and the vacuum pump/gauge, 0-30 in.Hg, to the hose as shown.
7. Do the EVAP PCS ON in the INSPECTION MENU with the HDS.
8. Slowly apply about 0.6 in.Hg (15 mmHg) of vacuum to the hose.
Does it hold vacuum?
YES - Check for blockage in the EVAP canister purge line between the intake manifold and the EVAP canister purge valve. If the vacuum hose is OK, replace the EVAP canister purge valve, then go to step 24.
NO - Go to step 9.
9. Reconnect the vacuum hose to the EVAP service port.
10. Remove the EVAP system cover.
11. Remove the EVAP canister lower cover.
12. Disconnect the vacuum hose from the PCS line (at the EVAP canister side), and connect a T-fitting (A) from the vacuum gauge and the vacuum pump/gauge, 0-30 in.Hg, to the hose as shown.
13. Do the EVAP PCS ON in the INSPECTION MENU with the HDS.
14. Slowly apply about 2 kPa (0.6 in.Hg, 15 mmHg) of vacuum to the hose.
Does it hold vacuum?
YES - Check for a restricted EVAP canister purge line between the EVAP canister purge valve and the EVAP canister, then go to step 24.
NO - Go to step 15.
15. Remove the FTP sensor with its connector connected.
16. Connect a T-fitting (A) from the vacuum gauge and a vacuum pump/gauge, 0-30 in.Hg, to the FTP sensor (B) as shown.
17. Check and record the FTP SENSOR reading in the DATA LIST with the HDS.
18. Slowly apply about 1.3 kPa (0.4 in.Hg, 10 mmHg) of vacuum to the hose.
19. Check the FTP SENSOR in the DATA LIST with the HDS.
Is there a difference of more than 1.1 kPa (0.31 in.Hg, 8 mmHg) before and after applying vacuum?
YES - Go to step 20.
NO - Replace the FTP sensor, then go to step 25.
20. Reconnect the vacuum hoses to the EVAP canister purge line (EVAP canister side), and reinstall the FTP sensor.
21. Disconnect the vacuum hose (A) from the EVAP canister purge valve (B), and connect a T-fitting (C) from the vacuum gauge and the vacuum pump/gauge, 0-30 in.Hg, to the hose as shown.
22. Do the EVAP CVS ON in the INSPECTION MENU with the HDS.
23. Slowly apply about 2 kPa (0.6 in.Hg, 15 mmHg) of vacuum to the hose.
Does the hose hold vacuum?
YES - Check for blockage at the EVAP canister purge joint, then go to step 24.
NO - Replace the EVAP canister vent shut valve;2005 model, 2006 model, then go to step 24.
24. Reconnect all hoses.
25. Turn the ignition switch ON (II).
26. Reset the PCM with the HDS.
27. Do the PCM idle learn procedure. Programming and Relearning
28. Do the EVAP FUNCTION TEST in the INSPECTION MENU with the HDS.
Is the result OK?
YES - Troubleshooting is complete.
NO - Check for poor connections or loose terminals at the FTP sensor, the EVAP canister purge valve, or the EVAP canister vent shut valve and the PCM, then go to step 1.