Suspension - Front End Popping Noise On Turns
07-043November 16, 2007
*Applies To:
2006 Civic 4-door - From VIN 1HGFA1...6L000001 thru 1HGFA1...6L154047
- From VIN 2HGFA1...6H500001 thru 2HGFA1...6H528035*
Popping Noise While Turning
(Supersedes 07-043, dated July 18, 2007, to update the information marked by the black bars and asterisks)
SYMPTOM
While turning, there is a popping noise from the front suspension.
PROBABLE CAUSE
The bump stop was manufactured to an incorrect specification, causing it to bind on the damper shaft.
CORRECTIVE ACTION
Replace the bump stop on the affected front damper.
PARTS INFORMATION
WARRANTY CLAIM INFORMATION
In warranty:
The normal warranty applies.
Failed Part: Left Side:
P/N 51606-SVB-A03
H/C 8240467
Right Side:
P/N 51605-SVB-A03
H/C 8212086
Defect Code: 07701
Symptom Code: 04202
Skill Level: Repair Technician
Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.
REPAIR PROCEDURE
1. Remove the affected front damper:
^ Refer to page 18-27 of the 2OO~2OO8 Civic Service Manual, Volume 2, or
^ Online, enter keyword DAMPER REM, and select Front Damper/Spring Removal and, Installation from the list.
2. Disassemble the damper, and replace the bump stop:
^ Refer to page 18-30 of the service manual, or
^ Online, enter keyword DAMPER DIS, and select Front Damper/Spring Disassembly, Inspection, and Reassembly from the list.
NOTE:
Inspect and replace any damaged components. If there is oil on the bump stop, replace the damper.
3. Reassemble the spring and damper with a new self-locking nut.
4. Reinstall the damper in the reverse order of removal, using new flange nuts, new pinch bolts, and new self-locking nuts.
5. If needed, repeat steps 1 thru 4 for the other front damper.
6. Check the wheel alignment, and adjust it if needed.
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