Suspension - Front Suspension Popping Noise On Turns

07-043

July 18, 2007

Applies To:
SEE VEHICLES AFFECTED

Popping Noise While Turning

SYMPTOM

While turning, there is a popping noise from the front suspension.

PROBABLE CAUSE

The bump stop was manufactured to an incorrect specification, causing it to bind on the damper shaft.





VEHICLES AFFECTED

CORRECTIVE ACTION

Replace the bump stop on the affected front damper.





PARTS INFORMATION





WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

REPAIR PROCEDURE

1. Remove the affected front damper:

^ Refer to page 18-27 of the 2006-2007 Civic Service Manual Volume 2, or

^ Online, enter keywords DAMPER REM, and select Front Damper/Spring Removal and Installation from the list.

2. Disassemble the damper, and replace the bump stop:

^ Refer to page 18-30 of the service manual, or

^ Online, enter keywords DAMPER DIS, and select Front Damper/Spring Disassembly, Inspection, and Reassembly from the list.





NOTE:
Inspect and replace any damaged components. If there is oil on the bump stop, replace the damper.

3. Reassemble the spring and damper with a new self-locking nut.

4. Reinstall the damper in the reverse order of removal, using new flange nuts, new pinch bolts, and new self-locking nuts.

5. If needed, repeat steps 1 thru 4 for the other front damper.





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