Engine Installation
Engine InstallationSpecial Tools Required
^ Universal eyelet 07AAK-SNAA120
^ 1.8 support eyelet 07AAK-SNAA400
^ 1.8 support bolt 07AAK-SNAA500
^ Front subframe adapter VSB02C000016*
^ 2006 Civic engine hanger VSB02C000025*
^ Engine support hanger, A and Reds AAR-T-12566*
*: Available through Honda Tool and Equipment Program, 1-888-424-6857
1. Install the accessory brackets, and tighten their bolts to the specified torque.
2. Position the engine/transmission under the vehicle. Be sure that they are properly aligned. Carefully lower the vehicle until the engine and transmission are properly positioned in the engine compartment. Make sure the vehicle is not resting on any part of the engine or transmission. Lift and support the engine with a chain hoist, and carefully raise the engine/transmission into place.
3. Install the 1.8 support eyelet (A) behind the breather pipe (B) and down to the thread hole (C) on the cylinder head.
4. Attach the 1.8 support eyelet (A) to the cylinder head with the 1.8 support bolt (B). Tighten the bolt by hand.
5. Install the front leg assembly (A), hook (B), and wing nut (C) from an A and Reds engine support hanger (AAR-T-12566) onto the 2006 civic engine hanger. Carefully position the engine hanger on the vehicle, and attach the hook to the slotted hole in the support eyelet (D). Tighten the wing nut by hand to lift and support the engine/transmission.
6. Loosen the upper torque rod mounting bolt (A).
7. Tighten the new side engine mount bracket mounting bolt and nut.
8. Tighten the new transmission mounting bolt and nuts (A).
9. Install the ground cable (B).
10. Remove the chain hoist, then raise the vehicle on the hoist to full height.
11. Using the front subframe adapter (A) and a jack, raise the front subframe up to body.
12. Loosely install the new front subframe mounting bolts.
13. Align the front subframe reference marks (A) to the body (B), as noted during removal. Tighten the subframe mounting bolts to the specified torque.
14. Remove the jack and front subframe adapter.
15. Tighten the new front subframe body mount bracket mounting bolts on both sides.
16. Install the lower torque rod, then tighten the new lower torque rod mounting bolts in the numbered sequence shown.
17. Lower the vehicle on the lift, and remove the engine hanger, 1.8 support eyelet, and 1.8 support bolt.
18. Tighten the upper torque rod mounting bolt.
19. Remove the universal eyelet (A) and bolt (B), then install the ground cable (C).
20. Raise the vehicle on the lift to full height.
21. Install the steering gearbox stiffener (A), then tighten the steering gearbox mounting bolt and stiffener bolt.
22. Position the "FR" mark to the front of the vehicle, then install the steering gearbox bracket (B).
23. Install the steering gearbox stiffener (A), then tighten the steering gearbox mounting bolt and stiffener bolt.
24. Install the power steering (P/S) line on the clamp (A), then install the P/S line brackets (B) on the subframe.
25. Install the P/S pump.
26. A/T model: Install the shift cable.
27. Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring "clicks" into place in the differential and intermediate shaft.
28. Connect the lower arms to the knuckles.
29. Connect the stabilizer links.
30. Install exhaust pipe A. Use new gaskets (B) and new self-locking nuts (C).
31. Install the splash shield.
32. Lower the vehicle on the lift.
33. Install the heater hoses.
34. Install the A/C compressor (A).
35. Connect the A/C compressor clutch connector (B), then install the harness clamp (C).
36. Install the drive belt.
37. Remove the bulkhead, then install the radiator.
38. M/T model: Install the clutch slave cylinder and clutch line bracket mounting bolt.
39. M/T model: Install the shift cable.
40. M/T model: Install the harness holder (A) and harness clamp (B).
41. Connect the engine control module (ECM)/powertrain control module (PCM) connectors (A) and engine wire harness connectors (B).
42. Install the harness clamps (C).
43. Install the ECM/PCM (A), then install the ECM/PCM cover (B).
44. Install the battery cables (A) to the under-hood fuse/relay box.
45. Install the harness clamps (B).
46. Install the evaporative emission (EVAP) canister hose (A), the brake booster vacuum hose (B), and the power steering (P/S) hose clamp (C).
47. Connect the fuel feed hose (A), then install the quick-connect fitting cover (B).
48. Install the injector cover.
49. Install the under-cowl panel and cowl cover.
50. Install the air cleaner housing mounting bracket (A) on the cylinder head.
51. Install the air cleaner assembly.
52. Install the front wheels.
53. Install the battery. Clean the battery posts and cable terminals, then assemble them, and apply grease to prevent corrosion.
54. Inspect for fuel leaks: Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
55. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
56. M/T model: Check that the transmission shifts into gear smoothly.
57. Refill the engine with engine oil.
58. Refill the transmission with fluid:
59. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open.
60. Do the ECM/PCM reset procedure.
61. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure.
62. Inspect the idle speed.
63. Inspect the ignition timing.
64. Check the wheel alignment.
65. Enter the anti-theft code for the audio system or the navigation system (if equipped), then enter the audio presets.
66. Set the clock (on vehicles without navigation).