Operation CHARM: Car repair manuals for everyone.

Engine Removal




Engine Removal

Special Tools Required

- Universal lifting eyelet 07AAK-SNAA120
- 1.8 support bolt 07AAK-SNAA500
- Engine support hanger, A and Reds AAR-T1256*
*: This special tool is available through the Honda Tool and Equipment Program

NOTE:

- Use fender covers to avoid damaging painted surfaces.

- To avoid damaging the wiring and terminals, unplug the wiring connectors carefully while holding the connector portion.

- Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or hoses, or interfere with other parts.

1. Secure the hood in the wide open position (support rod in the lower hole).

2. Relieve fuel pressure. Service and Repair

3. Do the battery removal procedure. Removal and Replacement

4. Remove the under-cowl panel. Service and Repair

5. Remove the air cleaner housing assembly. Service and Repair






6. Remove the battery cables (A) from the battery terminal fuse box.

7. Remove the harness clamps (B).






8. M/T model: Remove the harness clamp (A). Remove the two bolts (B) and loosen the two bolts (C), then remove the battery base (D).






9. Disconnect the engine control module (ECM)/ powertrain control module (PCM) connectors (A) and the engine wire harness connector (B).

10. Remove the harness clamp (C) and harness holder (D).






11. Disconnect the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).






12. Remove the fuel feed hose clamp (A) and the quick-connect fitting cover (B), then disconnect the fuel feed hose (C). Fuel Line/Quick-Connect Fitting Removal






13. Disconnect the secondary heated oxygen sensor (secondary HO2S) connector (A), then remove the secondary HO2S harness from the clamps (B).






14. M/T model: Remove the shift cable. Manual Transmission Removal

15. M/T model: Remove the clutch slave cylinder, and clutch line bracket mounting bolt. Manual Transmission Removal

16. Remove the radiator cap.

17. Raise the vehicle on the lift to full height.

18. Remove the front wheels.

19. Remove the splash shields.

20. With A/C: Remove the drive belt. Service and Repair

21. Loosen the drain plug in the radiator, and drain the engine coolant. Service and Repair

22. Drain the engine oil. Service and Repair

23. Drain the transmission fluid:
- Manual transmission MTF Inspection and Replacement

- Automatic transmission ATF Replacement





24. Remove the under-floor three way catalytic converter (under-floor TWC).

25. A/T model: Remove the shift cable. Automatic Transmission Removal

26. Remove the stabilizer links from the stabilizer. Service and Repair

27. Separate the knuckles from the lower arms. Service and Repair






28. M/T model: Remove the driveshaft heat shield.

29. Remove the driveshafts. Driveshaft Removal Coat all precision-finished surfaces with clean engine oil. Tie plastic bags over the driveshaft ends.






30. Remove the bolts (A) securing the steering gearbox, then remove the steering gearbox stiffeners (B).






31. With A/C: Remove the A/C compressor without disconnecting the A/C hoses. Do not bend the A/C hoses excessively.

32. Lower the vehicle on the lift.

33. Remove the radiator. Service and Repair






34. Disconnect the heater hoses.






35. Install the universal lifting eyelet (A) to the air cleaner housing bracket with the 1.8 support bolt (B). Tighten the bolt by hand.

36. Install the A and Reds engine support hanger (AAR-T1256), then attach the hook to the slotted hole in the universal eyelet. Tighten the wing nut (C) by hand to lift and support the engine/transmission.

37. Raise the vehicle on the lift to full height.

38. Support the transmission with a jack and wood block under the transmission.






39. Remove the torque rod.

40. Remove the jack.

M/T model





A/T model





41. Remove the front subframe.

42. Lower the vehicle on the lift.






43. Install the universal lifting eyelet to the chain case.






44. Attach the chain hoist to the universal lifting eyelet(A) and the transmission hook (B). Lift the engine/transmission until it is securely supported by the chain hoist, then remove the engine support hanger.






45. Remove the ground cable (A), then remove the transmission mount bracket (B).

M/T model





A/T model





46. Remove the ground cable (A), then remove the side engine mount/bracket assembly (B).

47. Check that the engine/transmission is completely free of vacuum hoses, fuel and coolant hoses, and electrical wiring.

48. Slowly lower the engine/transmission about 150 mm (6 in.). Check once again that all hoses and electrical wiring are disconnected and free from the engine/transmission, then lower it all the way.

49. Disconnect the chain hoist from the engine/transmission.

50. Raise the vehicle, and remove the engine/ transmission from under the vehicle.