Part Two

Connecting Rod Bearing Replacement

Installation

20. Ignition Coil





1. Install the ignition coils.

21. Ignition Coil Cover





1. Install the ignition coil cover.

22. Starter





1. Install the starter.

23. Water Passage Assembly





1. Install the water passage with new O-ring.

24. Alternator





1. Install the alternator.

25. WU-TWC





1. Install the WU-TWC with new gasket.

2. Install the exhaust chamber cover.

26. A/F Sensor





1. Install the A/F sensor.

27. Injector Base Assembly





1. Install the injector base (A) with a new gasket (B).

28. Intake Manifold and Throttle Body Assembly





1. Install the intake manifold (A) with new gaskets (B), and tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.

29. Fuel Injector and Rail Assembly





1. Install the rail with the fuel injector.

30. Flywheel





1. Install the flywheel (A) on the crankshaft, and install the mounting bolts (B) finger-tight.

2. Install the ring gear holder.





3. Tighten the flywheel mounting bolts (A) in a crisscross pattern in several steps.

31. Clutch Disc





1. Temporarily install the clutch disc onto the splines of the transmission mainshaft. Make sure the clutch disc slides freely on the mainshaft.

2. Apply super high temp urea grease (P/N 08798-9002) to the splines (A) of the clutch disc (B).

NOTE: Wipe off any excess grease.

3. Install the clutch disc using the clutch alignment shaft and the remover handle.

32. Pressure Plate





1. Install the pressure plate (A) and the mounting bolts (B) finger-tight.





2. Torque the pressure plate mounting bolts (A) in a crisscross pattern.

NOTE:
* Tighten the bolts in several steps to prevent warping the diaphragm spring.
* Make sure that there is no clearance between the pressure plate and the flywheel.







3. Remove the ring gear holder.

4. Remove the clutch alignment shaft and the remover handle.

5. Make sure the diaphragm spring fingers are all the same height.

33. Manual Transmission Assembly





1. Install the transmission.

34. Clutch Cover





1. Install the clutch case cover and the transmission mounting bolts.

35. Intermediate Shaft Assembly





1. Install the intermediate shaft into the differential correctly.

NOTE: Insert the intermediate shaft carefully to prevent damaging the oil seal.

36. Engine Wire Harness





1. Install the engine wire harness.