Headlight Removal and Installation

Headlight Removal and Installation

Removal

1. Front Bumper





1. Remove the screws (A), the bolts (B), and the clips (C, D) securing the front bumper (E).





2. Pull out the front bumper (A) from the side spacer (B). Repeat this step on the opposite side.





3. With the help of an assistant, pull out both sides of the front bumper (A) from the upper beam (B).





4. With the help of an assistant, remove the front bumper (A).

2. Headlight Assembly





1. Remove the headlight (A) with the corner upper beam (B) as an assembly.

2. Remove the harness clip (C) from the headlight housing.

3. Disconnect the connectors.

3. Headlight





1. Remove the corner upper beam (A) from the headlight (B).

Installation

1. Headlight





1. Install the corner upper beam (A) to the headlight (B).

2. Headlight Assembly





1. Connect the connectors.

2. Install the harness clip (A) to the headlight housing.

3. Install the headlight (B) with the corner upper beam (C) as an assembly.

3. Front Bumper





1. With the help of an assistant, install the front bumper (A).





2. With the help of an assistant, install both sides of the front bumper (A) to the upper beam (B).





3. Install the front bumper (A) to the side spacer (B). Repeat this step on the opposite side.





4. Install the screws (A), the bolts (B), and the clips (C, D) securing the front bumper (E).

4. Headlight - Adjustment




CAUTION:
Headlights become very hot during use; do not touch them or any attaching hardware immediately after they have been turned off.

Before adjusting the headlights:
* Park the vehicle on a level surface.
* Make sure the tire pressures are correct.
* The driver or someone who weighs the same should sit in the driver's seat (or use an equivalent weight).
* Unload the vehicle.

1. Clean the outer lens so that you can see the center (A) of the headlights.





2. Park the vehicle in front of a wall or a screen (A).





3. Turn the low beams ON.

4. Determine if the headlights are aimed properly.

Vertical adjustment:
* Measure the height of the headlights (A).
* Adjust the upper edge of the cut line (B) to the headlight's height.









5. If necessary, open the hood and adjust the headlights to local requirements by turning the adjuster.