Intermediate Steering Shaft Replacement - Upper
INTERMEDIATE STEERING SHAFT REPLACEMENT - UPPERTOOLS REQUIRED
J 42640 Steering Column Lock Pin
REMOVAL PROCEDURE
NOTE:
- Once the steering column is removed from the vehicle, the column is extremely susceptible to damage. Dropping the column assembly on the end could collapse the steering shaft or loosen the plastic injections, which maintain column rigidity. Leaning on the column assembly could cause the jacket to bend or deform. Any of the above damage could impair the columns collapsible design. Do NOT hammer on the end of the shaft, because hammering could loosen the plastic injections, which maintain column rigidity. If you need to remove the steering wheel, refer to the Steering Wheel Replacement procedure.
- The front wheels of the vehicle must be maintained in the straight ahead position and the steering column must be in the LOCK position before disconnecting the steering column or intermediate shaft. Failure to follow these procedures will cause improper alignment of some components during installation and result in damage to the SIR coil assembly.
1. Turn the steering wheel so that the front wheels are pointing straight ahead.
2. Turn the ignition switch to the lock position and remove the key.
3. Lock the steering column through the access hole in the lower steering column trim cover using J 42640.
4. From inside the vehicle remove the upper intermediate shaft to steering column shaft pinch bolt.
IMPORTANT: Notice the direction of upper intermediate shaft to steering column pinch bolt for installation. The bolt must be installed in the same direction it was removed.
5. Remove the upper intermediate shaft to the lower intermediate shaft pinch bolt.
6. Disconnect the upper intermediate shaft from the lower intermediate shaft.
7. Remove the upper intermediate shaft boot to allow the removal the upper intermediate shaft.
8. Disconnect the upper intermediate shaft from the steering column.
9. Remove the upper intermediate shaft from the vehicle.
INSTALLATION PROCEDURE
1. Install the upper intermediate shaft to the vehicle.
2. Connect the upper intermediate shaft to the steering column.
NOTE: Refer to Fastener Notice in Service Precautions.
3. Install the upper intermediate shaft boot.
Tighten
Tighten the upper intermediate shaft to boot nuts to 50 N.m (37 lb ft).
4. Connect the upper intermediate shaft to the lower intermediate shaft.
5. Install the upper intermediate shaft to the lower intermediate shaft pinch bolt.
Tighten
Tighten the upper intermediate shaft pinch bolt to 50 N.m (37 lb ft).
IMPORTANT: The upper intermediate shaft to the steering column pinch bolt must be installed in the same direction it was removed or the pinch bolt will contact the steering column housing.
6. Install the upper intermediate shaft to the steering column pinch bolt and nut.
Tighten
Tighten the upper intermediate shaft to the steering column pinch bolt nut to 50 N.m (37 lb ft).
7. Unlock the steering column by removing J 42640 from the steering column lower trim cover access hole.