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Transfer Case Output Shaft Seal Replacement - Front

TRANSFER CASE OUTPUT SHAFT SEAL REPLACEMENT - FRONT

TOOLS REQUIRED
- J 8092 Universal Handle
- J 43484 Front Output Shaft Seal Installer

REMOVAL PROCEDURE

NOTE: Refer to Transfer Case Seal Removal Notice in Service Precautions.




1. Raise the vehicle. Refer to Vehicle Lifting.
2. Remove the front propeller shaft from the vehicle.
3. Insert a flat-tipped screw driver in the inner race.
4. Pry the inner race forward.




5. Insert a small pry bar in the inner race.
6. Pry the inner part of the seal from the outer seal body.
7. Remove the inner part of the seal.




8. Insert a flat-tipped screw driver or small pry bar in the space between the outer race of the seal and the transfer case.
9. Pry the outer race out of the transfer case.
10. Remove the outer part of the seal.

INSTALLATION PROCEDURE




1. Using the J 43484(2) and the J 8092(1), install the transfer case output seal.
2. Install the front propeller shaft.
3. Check the transfer case fluid level. Refer to Transfer Case Fluid Replacement.
4. Lower the vehicle. Refer to Vehicle Lifting.