Flushing

Flushing

Tools Required
* J 43600 ACR 2000 Air Conditioning Service Center
* J 45268 Flush Adapter Kit
* J 41447 Leak Detection Dye
* J 42220 Universal 12V Leak Detection Lamp

Important: Flushing with the ACR 2000 is not intended to remove metal from the A/C system.


Flushing is intended to remove the following:

* Contaminated PAG oil
* Desiccant, following a desiccant bag failure
* Overcharge of PAG oil
* Refrigerant contamination

Important: Warmer engine or ambient temperature decreases the refrigerant recovery time during the A/C flush procedure.


1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Refrigerant Recovery and Recharging).
2. Remove the orifice tube. Refer to Expansion (Orifice) Tube Replacement (Expansion (Orifice) Tube Replacement).
3. Connect the A/C lines with the orifice tube removed.
4. Remove the A/C compressor. Refer to Air Conditioning Compressor Replacement (Air Conditioning Compressor Replacement).
5. Install J 45268-5 to the A/C discharge hose.
6. Install J 45268-4 to the A/C suction hose.




7. Forward flow refrigerant flushing is recommended for contaminated refrigerant or PAG oil.
Perform the following procedure:

Important: The filter inside J 45268-1 is serviceable. Remove and discard the check valve from the filter.


1. Service the filter with AC Delco P/N GF 470, before each flush.
Connect J 45268-1 flush filter to the suction port of J 45268 -4 flush adapter.
2. Install the blue hose from J 43600 to J 45268-1 flush filter adapter.
3. Install the red hose from J 43600 to J 45268-5.

8. Reverse flow refrigerant flushing is recommended for desiccant bag failure only.
Perform the following procedure and replace the accumulator when the flush is complete:

Important: The filter inside J 45268-1 is serviceable. Remove and discard the check valve from the filter.


1. Service the filter with AC Delco P/N GF 470, before each flush.
Connect the J 45268-1 flush filter to the discharge port of the J 45268-5 flush adapter.
2. Install the blue hose from J 43600 to J 45268-1 flush filter adapter.
3. Install the red hose from J 43600 to the suction port of J 45268-4.

Important: Close the valve on the external refrigerant tank, before starting the flush process.


9. Flush the A/C system. Follow the instructions supplied with the J 43600 .
10. Remove J 45268-4 from the A/C suction hose.
11. Remove J 45268-5 from the A/C discharge hose.

Important: Flushing will remove all the PAG oil from the A/C system.


The A/C system must be replenished with the correct amount of PAG oil.


12. Drain the PAG oil from the A/C Compressor. Rotate the compressor input shaft to assist in draining the PAG oil from the compressor.
13. Add back the total system capacity of PAG oil to the A/C compressor. Refer to Refrigerant System Capacities ([1][2]Capacity Specifications).

Important: Flushing will remove the fluorescent leak detection dye from the A/C system.


14. Add one bottle of J 41447 directly to the A/C compressor.
15. Install the A/C compressor. Refer to Air Conditioning Compressor Replacement (Air Conditioning Compressor Replacement).
16. Inspect the orifice tube for debris. Clean or replace as needed.
17. Install the orifice tube. Refer to Expansion (Orifice) Tube Replacement (Expansion (Orifice) Tube Replacement).
18. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging (Refrigerant Recovery and Recharging).
19. Leak test the fittings using the J 42220 .