Operation CHARM: Car repair manuals for everyone.

Exhaust System: Service and Repair






DISASSEMBLY

Main Muffler

CAUTION: Before removing or inspecting the exhaust system, ensure that the exhaust system has cooled sufficiently.





1. Disconnect the main muffler from the center muffler.





2. Remove the rubber hangers and take out the main muffler.

Center Muffler





1. Remove the center muffler assembly from the front exhaust pipe.





2. Remove the rubber hanger, then remove the center muffler.

Catalytic Converter





1. Remove the catalytic converter from the exhaust manifold.

Front Exhaust Pipe





1. Remove the O2 sensor connector
2. Remove the front exhaust pipe from the catalytic converter (unleaded vehicle) or exhaust manifold (leaded vehicle).
3. Remove the front exhaust pipe clamp bolt and remove the center muffler mounting nut.

INSPECTION
1. Check the mufflers and pipes for corrosion and damage.
2. Check the rubber hanger and bands for deterioration and cracks.

REASSEMBLY
1. Temporarily install the catalytic converter assembly the front exhaust pipe, the center exhaust pipe, and the main muffler, in that order.
2. Tighten the parts securely. Make sure there is no interference with any body components.