Operation CHARM: Car repair manuals for everyone.

Reassembly

REASSEMBLY





1. Install the drive shaft oil seal using the special tool (09431-21200).

NOTE: Insert the oil seal straight.





2. Install the shift arm and the select arm in the transmission case.





3. Install the output shaft roller bearing spacer.
4. Install the detent body cover and the roller bearing.





5. Install the differential assembly.





6. Install the output shaft assembly and the input shaft assembly.





7. Install the retainer bearing.





8. Install the fork shift (1st & 2nd).





9. Install the fork shift (3rd & 4th).





10. Install the fork shift (5th & Rev).





11. Install the shift rail.





12. Install the interlock body and the control shaft.





13. Install the clutch housing on the transmission case with the snap ring extended.





14. Install the select lever, the shift lever and the oil seal.





15. Install the side cover and the reverse idler gear assembly.
16. Install the poppet ball assembly.





17. Install the reamer bolt.





18. Install the clutch release fork shaft and the release bearing sleeve.





19. Install the speedometer driven gear.





20. Install the backup lamp switch.





21. Install the clutch release cylinder mounting bracket.





22. Install the shift control mounting bracket.
23. Install the mounting bracket.