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30. Remove the lower oil pan (A).
Insert the blade of SST(09215-3C000) between the upper oil pan and lower oil pan. Cut off applied sealer and remove the lower oil pan.





NOTE:
- Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of arrow.
- After tapping the SST with a plastic hammer along the direction of arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame.
- Do not turn over the SST abruptly without tapping. It be result in damage of the SST.
- Be careful not to damage the contact surfaces of Upper oil pan and lower oil pan.

31. Remove the crankshaft pulley (A).





NOTE:
- Use the SST(09231-3M100) to remove the crankshaft pulley bolt.




32. Remove the water vent hose (A) from the timing chain cover.




33. Remove the timing chain cover (A).





CAUTION:
- Be careful not to damage the contact surfaces of cylinder block, cylinder head and timing chain cover.

NOTE:
- Before removing the timing chain, mark the RH/LH timing chain with an identification based on the location of the sprocket because the identification mark on the chain for TDC (Top Dead Center) can be erased.
















34. Remove the oil pump chain cover (A).




35. Remove the oil pump chain tensioner assembly (A).




36. Remove the oil pump chain guide (A).




37. Install a set pin after compressing the RH timing chain tensioner.




38. Remove the RH timing chain auto tensioner (A) and the RH timing chain tensioner arm (B).




39. Remove the RH timing chain guide (A) and RH timing chain (B).




40. Remove the oil pump chain sprocket (A) and oil pump chain (B).




41. Remove the crankshaft sprocket (A) (O/P & RH camshaft drive).




42. Install a set pin after compressing the LH timing chain tensioner.




43. Remove the LH timing chain auto tensioner (A) and LH timing chain tensioner arm (B).




44. Remove the LH timing chain guide (A) and LH timing chain (B).




45. Remove the crankshaft sprocket (A). (LH camshaft drive).




46. Remove the tensioner adapter assembly (A).






Installation

1. The key (A) of crankshaft should be aligned with the timing mark (B) of timing chain cover. As a result of this, the piston of No.1 cylinder is placed at the top dead center on compression stroke.




2. Install the tensioner adapter assembly (A).




3. Install the crankshaft sprocket (A). (LH camshaft drive).




4. Install the LH timing chain guide (A) and LH timing chain (B).

Tightening torque :
19.6 - 24.5N.m (2.0 - 2.5kgf.m, 14.5 - 18.1lb-ft)






NOTE:
To install the timing chain with no slack between each shaft (cam, crank), follow the below procedure.
Crankshaft sprocket -> Timing chain guide -> Exhaust camshaft sprocket -> Intake camshaft sprocket.
The timing mark of each sprockets should be matched with timing mark (color link) of timing chain at installing timing chain.








5. Install the LH timing chain tensioner arm (B) and LH timing chain auto tensioner (A).

Tightening torque
A : 9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)
B : 18.6 - 21.6N.m (1.9 - 2.2kgf.m, 13.7 - 15.9lb-ft)





6. Install the crankshaft sprocket (A) (O/P & RH camshaft drive).




7. Install the oil pump chain sprocket (A) and oil pump chain (B).

Tightening torque :
18.6 - 21.6N.m (1.9 - 2.2kgf.m, 13.7 - 15.9lb-ft)





8. Install the RH timing chain guide (A) and RH timing chain (B).

Tightening torque :
A : 19.6 - 24.5N.m (2.0 - 2.5kgf.m, 14.5 - 18.1lb-ft)






NOTE:
To install the timing chain with no slack between each shaft (cam, crank), follow the below procedure.
Crankshaft sprocket ->Timing chain guide -> Intake camshaft sprocket -> Exhaust camshaft sprocket.
The timing mark of each sprockets should be matched with timing mark (color link) of timing chain at installing timing chain.








9. Install the RH timing chain tensioner arm (B) and RH timing chain auto tensioner (A).

Tightening torque
A : 9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)
B : 18.6 - 21.6N.m (1.9 - 2.2kgf.m, 13.7 - 15.9lb-ft)





10. Install the oil pump chain guide (A).

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)





11. Install the oil pump chain tensioner assembly (A).

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)





12. Pull out the pins of hydraulic tensioner (LH & RH).








13. Install the oil pump chain cover (A).

Tightening torque :
9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb-ft)