Repair Procedures

Replacement

Glass Replacement

CAUTION:
- Put on glove to protect your hands.

1. Remove the glass (A) by lifting it up.

NOTE:
- Do not damage the roof panel.




2. Installation is the reverse of removal.

Motor Replacement
1. Remove the roof trim.

2. Disconnect the connector (B).
3. Remove the motor after removing screws from the motor (A).




4. Installation is the reverse of removal.

CAUTION:
- Make sure to un-initialize the motor.

Deflector Replacement
1. Open the glass fully.
2. Disconnect the deflector link (A) from the frame (B), and then remove the deflector (C).




3. Installation is the reverse of removal.

Sunroof Assembly Replacement
1. Remove the follows parts.
A. Front seat

B. Rear seat

C. Interior trim

D. Roof trim

2. After loosening the mounting bolts, then remove the assist handle bracket




3. Disconnect the drain tubes (B).
4. After loosening the mounding nuts, remove the sunroof assembly (A).

Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)




5. Installation is the reverse of removal.

Sunshade And Drip Rail Replacement
1. Remove the sunroof assembly.
2. Remove the drip link (A) and sunshade stopper (B).
3. Remove the sunshade (C) and drip rail (D).




4. Installation is the reverse of removal.

Guide Assembly Replacement
1. Remove the sunroof assembly.
2. Remove a guide assembly (A) after lowering a guide thoroughly by pushing a slide to rear.




3. Remove the guide (A) and slide (B).




4. Installation is the reverse of removal.

NOTE:
- Make sure to align the slide with the center of "A" and "B"
- Make sure to initialize the motor.

Adjustment

How To Initialize Motor
1. Check that the glass has been installed.
A. Finished height adjustment.
2. Push the down switch. (Keep on pushing the switch)
A. The slide should move 5mm forward after 15 seconds.




3. After moving the slide 5mm forward, turn OFF the switch and push the down switch (Keep on pushing the switch with continuous operation).
A. If the operation above is correct, the sunroof will open and close one time.
4. When the sunroof is completely closed, turn OFF the down switch. The Initial Motor procedure in now completed.

When To Initialize The Motor
1. At the time of manufacture.
2. If the Initial setting is erased due to loss of power.
3. After using the manual handle.

Operating The Sunroof Emergency Handle
1. Use the sunroof emergency handle to close and open the sunroof manually for the following case only:
A. To close the sunroof before driving a vehicle in a rainy day or on the highway if the sunroof cannot be closed due to failure of the sunroof motor or controller.
2. Operating method
A. Remove the roof trim.
B. Push the emergency handle up into the hexagonal drive of the sunroof motor. You must push hard enough to disengage the motor clutch; otherwise the emergency handle will slip due to incomplete fit in the motor.
C. After closing the sunroof, wiggle the handle back and forth as you remove the tool from the motor, to ensure the motor clutch reengages.
D. A 5mm hex socket may be used in place of the emergency handle, with a "Speeder" type handle.

CAUTION:
- Do not use power tools to operate the sunroof.
- Damage to the components may occur.