Repair Procedures
Replacements
Door Trim Replacement
CAUTION:
- Be careful not to scratch the door trim and other parts.
- Put on gloves to protect your hands.
- Be careful not to break the corner (B).
1. Loosen the frame inner cover mounting screw, then remove the frame inner cover (A).
2. Disconnect the tweeter speaker connector (A).
3. Remove the inside handle cover (A) and pad (B).
4. Loosen the mounting screws, then remove the door trim (C).
5. Disconnect the connectors.
6. Push the hook (A), then remove the inside handle cage (B).
7. Installation is the reverse of removal.
NOTE:
- Make sure of connectors is plugged in properly and each rod is connected securely.
- Make sure the door locks and opens properly.
Inside Handle Replacement
1. Remove the door trim.
2. Loosen the mounting screws, then remove the inside handle (A).
3. Installation is the reverse of removal.
NOTE:
- Make sure the door lock and opens properly.
Glass Replacement
1. Remove the front door trim.
2. Remove the door outside belt weatherstrip.
3. Remove the plug hole (A).
NOTE:
- Using the door switch to align the mounting hole with the hole on the door glass.
- If it is impossible, align the hole by hand after removing the motor.
- Be careful not to drop to glass and scratch the glass surface.
4. Remove the inside belt weatherstrip (C).
5. Carefully adjust the glass (B) until you can see the bolts, then loosen them. Separate the glass from the glass run and carefully pull the glass out through the window slot.
Tightening torque:
8.8 - 11.8 N.m (0.9 - 1.2 kgf.m, 6.5 - 8.7 lb-ft)
6. Installation is the reverse of removal.
NOTE:
- Roll the glass up and down to confirm it moves freely without binding.
- Adjust glass position as needed.
Speaker Replacement
1. Remove the door trim.
2. Disconnect the speaker connector (A).
3. Drill out the rivets to remove the speaker (B) from the door module.
4. Installation is the reverse of removal.
NOTE:
- Use sheet metal screws to secure the speaker.
- Replace ant damaged clips.
Power Window Motor Replacement
1. Remove the door trim.
2. Disconnecting the connector (A).
3. Loosen the mounting bolts, then remove the power window motor (B).
4. Installation is the reverse of removal.
NOTE:
- Apply grease to areas where there is rotational parts and springs.
- Roll the glass up and down to confirm it moves freely without binding.
Door Module Assembly Replacement
1. Remove the following parts:
A. Door trim
B. Window glass
C. Outside handle
2. Loosening the outside handle base mounting screw (A).
3. Using a screwdriver or remover, remove the extension cover (A).
4. Loosen the door module mounting bolts and latch, (A) then remove the door module (B).
Tightening torque
(A) : 6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)
(B) : 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
5. Disconnect the connectors (A).
6. Detach the clips, then remove the wiring (B).
7. Installation is the reverse of removal.
NOTE:
- The area of whole parts should be applied with sufficient grease.
- Make sure connected are connected properly properly and each rod is connected securely.
- Make sure door lock operates and door open/closes properly.
Outside Handle Replacement
1. After loosening the mounting bolt, then remove the lock cylinder.
Tightening torque :
0.7 - 11.8 N.m (0.07 - 1.2 kgf.m, 0.5 - 8.7 lb-ft)
2. Remove the outside handle (A), by sliding it rearward.
3. Disconnect the connector (A).
4. Installation is the reverse of removal.
NOTE:
- Make sure the door lock and open properly.
Adjustment
Glass Adjustment
NOTE:
- Check the glass run channel for damage or deterioration, and replace them as needed.
1. Remove the door trim.
2. Carefully move the glass (A) until the glass mounting bolt are visible, then loosen them.
3. Check that the glass moves smoothly.
Door Striker Adjustment
Make sure the door latches securely without slamming it. If necessary adjust the striker (A): The striker nuts are fixed. The striker can be fine adjusted up or down, and in or out.
1. Loosen the screws (B), then insert a shop towel between the body and striker.
Tightening torque :
16.7 - 21.6 N.m (1.7 - 2.2 kgf.m, 12.3 - 15.9 lb-ft)
2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer. Do not tap the striker too hard.
4. Loosen the screws and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.
Door Position Adjustment
NOTE:
- After installing the door, check for a flush fit with the body, then check for equal gaps between the front, rear, and bottom, door edges and the body. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.
1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A):
A. Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.
B. Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.
C. Place a shop towel on the jack to prevent damage to the door when adjusting the door.
Tightening torque :
(B) : 21.6 - 26.5 N.m (2.2 - 2.7 kgf.m, 15.9 - 19.5 lb-ft)
(C) : 33.3 - 41.2 N.m (3.4 - 4.2 kgf.m, 24.6 - 30.4 lb-ft)
3. Check that the door and body edges are parallel.
4. Grease the pivot portions of the hinges indicated by the arrows.
5. Check for water leaks.