Repair Procedures

Removal and Installation

1. Disconnect the negative (-) battery terminal (A).




2. Remove the drain plug (A) and drain the engine coolant.




3. Disconnect the breather hose (A) and vacuum hose (B). And remove the air duct (C) and air cleaner assembly (D).

Tightening torque :
Bolt : 7.8 - 9.8N.m (0.8 - 1.0kgf.m, 5.8 - 7.2lb-ft)
Clamp : 2.9 - 4.9N.m (0.3 - 0.5kgf.m, 2.1 - 3.6lb-ft)




4. Remove the BPS connector (A) and intercooler outlet hose (B).




5. Disconnect the intercooler inlet hose (A) and radiator lower hose (B).

Tightening torque :
Bolt : 14.7 - 19.6N.m (1.5 - 2.0kgf.m, 10.8 - 14.4lb-ft)
Clamp : 4.9 - 6.8N.m (0.5 - 0.7kgf.m, 3.6 - 5.0lb-ft)




6. Remove the intercooler mounting bracket (A) and then remove the intercooler assembly (B).




7. Installation is the reverse of removal.