Rear

BRAKE CALIPER ASSEMBLY: Removal and Installation

BR-41 Exploded View:

REMOVAL

WARNING:
Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with compressed air.

CAUTION:
Never depress the brake pedal. Brake fluid may splash while removing the brake hose.

1. Remove tires with power tool.
2. Fix the disc rotor using wheel nuts.
3. Drain brake fluid.

CAUTION:
Never spill or splash brake fluid on the disc rotor.

4. Remove union bolt and copper washers, and disconnect brake hose from caliper assembly.
5. Remove torque member mounting bolts, and remove brake caliper assembly.

CAUTION:
Never drop brake pad and caliper assembly.

6. Remove disc rotor.

CAUTION:
^ Put matching marks on the wheel hub and bearing assembly and the disc rotor before removing the disc rotor.
^ Never drop disc rotor.

INSTALLATION

WARNING:
Clean any dust from the brake caliper and brake pads with a vacuum dust collector. Never blow with compressed air.

CAUTION:
Never depress the brake pedal. Brake fluid may splash while removing the brake hose.

1. Install disc rotor.

CAUTION:
Align the matching marks that have been made during removal when reusing the disc rotor.

2. Install the brake caliper assembly to the vehicle and tighten the torque member mounting bolts to the specified torque.

CAUTION:
Never spill or splash any grease and moisture on the brake caliper assembly mounting face, threads, mounting bolts, and washers. Wipe out any grease and moisture.

3. Install brake hose and copper washers to brake caliper assembly, and tighten union bolts to the specified torque. Refer to BR-23, "REAR: Exploded View". Rear
4. Refill with new brake fluid and perform the air bleeding.

CAUTION:
^ Never reuse drained brake fluid.
^ Never spill or splash brake fluid on the disc rotor.

5. Check a drag of front disc brake. If any drag is found, refer to BR-44, "BRAKE CALIPER ASSEMBLY: Inspection". Rear