Front Carrier, Input Clutch, Rear Internal Gear
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEARTM-255 Exploded View:
Disassembly
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
4. Remove bearing race from front carrier assembly.
5. Remove needle bearing from front carrier assembly.
6. Remove snap ring from front carrier assembly.
CAUTION: Do not expand snap ring excessively.
7. Remove O-ring and seal rings from input clutch assembly.
8. Remove needle bearing from input clutch assembly.
9. Using a flat-bladed screwdriver, remove snap ring from input clutch drum.
10. Remove drive plates, driven plates, dish plate and retaining plate from input clutch drum.
Assembly
1. Install drive plates, driven plates, dish plate and retaining plate in input clutch drum.
1: Snap ring
2: Retaining plate
3: Drive plate
4: Driven plate
5: Dish plate
7/7: Drive plate / Driven plate
CAUTION: Check order of plates.
2. Using a flat-bladed screwdriver, install snap ring in input clutch drum.
3. Install needle bearing in input clutch assembly.
CAUTION: Check the direction of needle bearing.
4. Install O-ring and seal rings in input clutch assembly.
5. Install snap ring to front carrier assembly.
CAUTION: Do not expand snap ring excessively.
6. Install needle bearing in front carrier assembly.
CAUTION: Check the direction of needle bearing.
7. Install bearing race in front carrier assembly.
8. Install front carrier assembly to input clutch assembly.
9. Compress snap ring using 2 flat-bladed screwdrivers.
10. Install front carrier assembly and input clutch assembly to rear internal gear.
Inspection
^ Front Carrier Snap Ring
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the snap ring.
^ Input Clutch Snap Ring
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the input clutch assembly.
^ Input Clutch Drum
Check for deformation, fatigue or damage or burns.
CAUTION: If necessary, replace the input clutch assembly.
^ Input Clutch Drive Plates and Driven Plates
Check facing for burns, cracks or damage.
CAUTION: If necessary, replace the input clutch assembly.
^ Input Clutch Retaining Plate and Dish Plate
Check facing for burns, cracks or damage.
CAUTION: If necessary, replace the input clutch assembly.
^ Front Carrier
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the front carrier assembly.
^ Rear Internal Gear
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the rear internal gear.