Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUBTM-260 Exploded View:
Disassembly
1. Remove needle bearing and bearing race from high and low reverse clutch hub.
2. Using pair of snap ring pliers, remove snap ring from mid sun gear assembly.
CAUTION: Do not expand snap ring excessively.
3. Remove high and low reverse clutch hub from mid sun gear assembly.
4. Remove needle bearing from high and low reverse clutch hub.
5. Remove rear sun gear assembly from mid sun gear assembly.
6. Using a flat-bladed screwdriver, remove snap ring from rear sun gear.
7. Remove 1st one-way clutch from rear sun gear.
8. Remove seal rings from mid sun gear.
Assembly
1. Install seal rings to mid sun gear.
2. Install 1st one-way clutch to rear sun gear.
3. Using a flat-bladed screwdriver, install snap ring to rear sun gear.
4. Install rear sun gear assembly to mid sun gear assembly.
5. Install needle bearing to high and low reverse clutch hub.
CAUTION: Check the direction of needle bearing.
6. Install high and low reverse clutch hub to mid sun gear assembly.
7. Using pair of snap ring pliers, install snap ring to mid sun gear assembly.
CAUTION: Do not expand snap ring excessively.
8. Check operation of 1st one-way clutch.
a. Hold mid sun gear and turn rear sun gear.
b. Check 1st one-way clutch for correct locking and unlocking directions.
CAUTION: If not as shown in the figure, check installation direction of 1st one-way clutch.
9. Install needle bearing and bearing race to high and low reverse clutch hub.
CAUTION: Check the direction of needle bearing.
Inspection
^ High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the snap ring.
^ 1st One-way Clutch
Check frictional surface for wear or damage.
CAUTION: If necessary, replace the 1st one-way clutch.
^ Mid Sun Gear
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the mid sun gear.
^ Rear Sun Gear
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the rear sun gear.
^ High and Low Reverse Clutch Hub
Check for deformation, fatigue or damage.
CAUTION: If necessary, replace the high and low reverse clutch hub.