Operation CHARM: Car repair manuals for everyone.

Air Duct: Service and Repair

DUCT AND GRILLE

CENTER VENTILATOR GRILLE

CENTER VENTILATOR GRILLE : Exploded View

VTL-47 Exploded View:






CENTER VENTILATOR GRILLE : Removal and Installation

REMOVAL
1. Remove ventilator ducts (left and right).




2. Remove mounting screws, and then remove center ventilator grilles (1) (left and right).

INSTALLATION
Installation is basically the reverse order of removal.

SIDE VENTILATOR GRILLE

SIDE VENTILATOR GRILLE : Exploded View

VTL-48 Exploded View:






SIDE VENTILATOR GRILLE : Removal and Installation

REMOVAL
1. Remove ventilator ducts (left and right).




2. Remove mounting screws, and then remove side ventilator grilles (1) (left and right).

INSTALLATION
Installation is basically the reverse order of removal.

FRONT DEFROSTER GRILLE

FRONT DEFROSTER GRILLE : Exploded View

VTL-49 Exploded View:






FRONT DEFROSTER GRILLE : Removal and Installation




REMOVAL
Remove front defroster grilles (1), using remover tools (A).

INSTALLATION
Installation is basically the reverse order of removal.

VENTILATOR DUCT

VENTILATOR DUCT : Exploded View

VTL-50 Exploded View:






VENTILATOR DUCT : Removal and Installation

REMOVAL
1. Remove instrument panel assembly.
2. Remove mounting screws (A), and then remove ventilator duct (left) (1) and ventilator duct (right) (2).






INSTALLATION
Installation is basically the reverse order of removal.

ADAPTOR DUCT

ADAPTOR DUCT : Exploded View

VTL-51 Exploded View:






ADAPTOR DUCT : Removal and Installation

REMOVAL
1. Remove instrument panel assembly.




2. Remove mounting screw (A), and then adaptor duct (1).

INSTALLATION
Installation is basically the reverse order of removal.

DEFROSTER NOZZLE

DEFROSTER NOZZLE : Exploded View

VTL-52 Exploded View:






DEFROSTER NOZZLE : Removal and Installation

REMOVAL
1. Remove side defroster nozzles.




2. Remove defroster nozzle (A).

INSTALLATION
Installation is basically the reverse order of removal.

SIDE DEFROSTER NOZZLE

SIDE DEFROSTER NOZZLE : Exploded View

VTL-53 Exploded View:






SIDE DEFROSTER NOZZLE : Removal and Installation

REMOVAL
1. Remove instrument panel assembly.




2. Remove clip (A), and then remove side defroster nozzle (left) (1).




3. Remove mounting clip (A).
4. Remove harness clip (B), and then remove side defroster nozzle (right) (1).

INSTALLATION
Installation is basically the reverse order of removal.

SIDE DEFROSTER DUCT

SIDE DEFROSTER DUCT : Exploded View

VTL-55 Exploded View:






SIDE DEFROSTER DUCT : Removal and Installation

REMOVAL
Remove front pillar garnishes

INSTALLATION
Installation is basically the reverse order of removal.

REAR VENTILATOR GRILLE

REAR VENTILATOR GRILLE : Exploded View

VTL-56 Exploded View:






REAR VENTILATOR GRILLE : Removal and Installation

REMOVAL
1. Remove console rear finisher.




2. Remove rear ventilator grille (1).

INSTALLATION
Installation is basically the reverse order of removal.

REAR VENTILATOR DUCT 1

REAR VENTILATOR DUCT 1 : Exploded View

VTL-57 Exploded View:






REAR VENTILATOR DUCT 1 : Removal and Installation

REMOVAL
1. Remove center console assembly.




2. Remove mounting screws (A), and then remove rear ventilator duct 1 (1).

INSTALLATION
Installation is basically the reverse order of removal.

REAR VENTILATOR DUCT 2

REAR VENTILATOR DUCT 2 : Exploded View

VTL-58 Exploded View:






REAR VENTILATOR DUCT 2 : Removal and Installation

REMOVAL
1. Remove console rear finisher.




2. Remove rear ventilator duct 2 (1).

INSTALLATION
Installation is basically the reverse order of removal.

FOOT GRILLE

FOOT GRILLE : Exploded View

VTL-59 Exploded View:






FOOT GRILLE : Removal and Installation

REMOVAL




1. Remove foot grille (left) (1).




2. Remove foot grille (right) (1).

INSTALLATION
Installation is basically the reverse order of removal.

FOOT DUCT

FOOT DUCT : Exploded View

VTL-60 Exploded View (Part 1):




VTL-60 Exploded View (Part 2):






FOOT DUCT : Removal and Installation

REMOVAL
1. Remove heater & cooling unit assembly.




2. Remove mounting screws (A), and then remove heater pipe cover (1).
3. Remove mounting screws (B), and then remove foot duct (left) (2).
4. Remove air mix door motor (passenger side).
5. Remove mode door motor and links.




6. Remove mounting screws (A), and then remove evaporator cover (1).
7. Remove mounting screws (B), and then remove foot duct (right) (2).

INSTALLATION
Installation is basically the reverse order of removal.

REAR FLOOR DUCT 1

REAR FLOOR DUCT 1 : Exploded View

VTL-62 Exploded View:






REAR FLOOR DUCT 1 : Removal and Installation

REMOVAL

Without Rear Ventilation
1. Remove instrument panel assembly.




2. Remove mounting clips (A), and then remove rear floor duct 1 (1).

With Rear Ventilation
1. Remove instrument panel assembly.




2. Remove mounting clips (A), and then remove rear floor duct 1 (1).

INSTALLATION
Installation is basically the reverse order of removal.