Clutch: Service and Repair
Pedal and Clutch Cable AdjustmentFig. 1 Clutch Pedal Free Travel & Height Adjustment:
1. Adjust clutch pedal height, dimension (H) to 6.28-6.67 inch with pedal stopper or A.S.C.D cancel switch, Fig. 1,
2. Adjust withdrawal lever play, dimension (B), as follows:
a. Push withdrawal lever by hand until resistance is felt, then tighten adjusting nut.
Fig. 2 Withdrawal Lever Adjustment:
b. Turn back adjusting nut 2.5 to 3.5 turns, then tighten locknut, Fig. 2.
c. Adjust withdrawal lever dimension (B) to 0.098-0.138 inch. Tighten locknut to 2.2-2.9 ft. lbs.
3. Measure clutch pedal freeplay , dimension (A), Fig. 1. Freeplay should be be 0.425-0.594 inch.
Models With Clutch Interlock System
Fig. 3 Clutch Interlock Switch Adjustment:
4. Adjust dimension (C) Fig. 3, to 0.3 - 1.0 mm (0.012 - 0.039 inch with clutch pedal fully depressed.