Removal and Installation

TRANSMISSION ASSEMBLY

Removal and Installation


WARNING:
- Because hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
- Be sure to remove the service plug in order to shut off the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
- Be sure to put the removed service plug in your pocket and carry it with you so that another person does not accidentally connect it while work is in progress.
- Be sure to wear insulating protective equipment consisting of glove, shoes and glasses/face shield before beginning work on the high voltage system.
- Clearly identify the persons responsible for high voltage work and ensure that other persons do not touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or similar item to prevent other persons from contacting them.
- High Voltage Precautions.

CAUTION:
- Be sure to remove the A/T assembly from the vehicle together with the engine. Removing the A/T
assembly alone may apply an excessive load to the 3-phase harness resulting in damage.
- Replace A/T assembly when separate engine and A/T assembly. Because CSC (Concentric Slave Cylinder) slides back to the original position every time when removing A/T assembly. At this timing, dust on the sliding parts may damage a seal of CSC and may cause A/T fluid leakage.

REMOVAL

1.Remove A/T assembly with engine from the vehicle. Removal and Installation.
2.Remove following parts from A/T assembly.
- Manual lever and control rod. Exploded View
- Air breather hose and air breather tube. Exploded View.
- Fluid warmer tube. Exploded View.
- Heat insulators
3.Remove bolts fixing A/T assembly and engine with a power tool.

WARNING:
To prevent electric shock hazards, be sure to wear protective gear.
4.Separate A/T assembly from engine.

WARNING:
To prevent electric shock hazards, be sure to wear protective gear.

INSTALLATION

Note the following and Install in the reverse order of removal.

WARNING:
To prevent electric shock hazards, be sure to wear protective gear.
- Apply the recommended grease* to the full periphery of the A/T assembly shaft spline (A).





*: Lithium-based grease including molybdenum disulphide.

CAUTION:
- Remove any grease that contacts the A/T assembly shaft end (B).
- Never apply grease to the A/T assembly CSC end (C). Fully remove any grease that contacts the CSC end.





- When installing A/T assembly to the engine, attach the fixing bolts in accordance with the following standard.