Operation CHARM: Car repair manuals for everyone.

Differential Assembly: Service and Repair


Removal
1. Remove the axle shafts.





2. CAUTION: Under no circumstances must the flexible coupling (or its fixings) be loosened or removed from the driveshaft

Detach the driveshaft from the differential flange.
^ Mark the position of the driveshaft in relation to the differential flange.
^ Mark the position of the balance nut in relation to the differential flange (if fitted).
^ Mark the position of each nut and bolt in relation to the transmission flexible joint.





3. Disconnect the axle assembly breather tube from the crossmember.

4. CAUTION: When supporting the axle assembly, use a suitable packing material to prevent damage to the underside of the casing.

Support the axle assembly.





5. NOTE: Take care not to lose the washer when removing the forward axle retaining bolt.

Remove the axle assembly.

Installation





1. NOTE: Take care not to mix up the washer positions when installing the forward axle retaining bolt.

NOTE: Make sure that the driveshaft nuts and bolts are refitted in the correct locations.





To install, reverse the removal procedure.