Fuel Pump: Service and Repair

Fuel Transfer Pump

Special Service Tools






Remover/Installer, Fuel Pump Module/Fuel Transfer Pump Locking Ring 310-072A

Removal
1. Disconnect the battery ground cable.
2. Detach the fuel tank filler pipe cap.
3. De-pressurize the fuel system.
4. Drain the fuel system.
5. Remove the rear seat cushion.






6. Remove the scuff plate trim panel.






7. Detach and reposition the floor covering.






8. Remove the floor aperture cover.






9. Detach the fuel transfer pump module electrical connector from the retaining bracket.






10. Disconnect the fuel transfer pump electrical connector.






11. Using the special tool, remove the fuel transfer pump locking ring.






12. Detach and reposition the upper part of the fuel transfer pump.






13. CAUTION: Make sure no damage occurs to the fuel level float.

NOTE:
- Remove and discard the fuel transfer pump gasket.
- Remove the fuel transfer pump.
- Disconnect the fuel cross over lines.

Installation






1. CAUTION:
- Make sure the arrow on the fuel transfer pump lines up with the 'NA' marker on the fuel tank.
- Make sure no damage occurs to the fuel level float.

NOTE:
- Install a new gasket to the fuel transfer pump flange.
- Take care not to stretch the gasket.
- To install, reverse the removal procedure.






2. Tighten to 70 Nm.