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P0616



A : P0616. THE ENGINE DOES NOT CRANK

G92411t1 : CHECK THE BATTERY
1. Check the battery.

- Is the battery OK?

-> Yes

-> No
INSTALL a new battery. CLEAR the DTC. TEST the system for normal operation.

G92411t2 : CHECK THE STARTER RELAY
1. Turn the ignition switch to the CRANK position.

- Does the starter relay make an audible click?

-> Yes

-> No

G92411t7 : CHECK FOR CRANK SUPPLY VOLTAGE TO STARTER RELAY
1. Remove the starter relay.
2. Turn the ignition switch to the CRANK position, and hold.
3. Measure the voltage between terminal 1 of the relay base and GROUND.

- Is the voltage greater than 10 volts?

-> Yes

-> No

G92411t20 : CHECK FOR CRANK SUPPLY VOLTAGE TO ECM
1. Disconnect the ECM electrical connector EN16.
2. Turn the ignition switch to the CRANK position, and hold.
3. Measure the voltage between EN16 pin 6 (Y) and GROUND.

- Is the voltage greater than 10 volts?

-> Yes

-> No

G92411t10 : CHECK FUSE 28 IN THE ENGINE COMPARTMENT FUSE BOX.
1. Check the fuse.

- Is the fuse OK?

-> Yes
CHECK and repair the circuit including the power distribution fuse box, the starter relay base pin 1 and EN16 pin 6. CLEAR the DTC. TEST the system for normal operation.
This circuit includes the ignition switch

-> NO
INSTALL a new fuse. TEST the circuit for cause of fuse failure.

G92411t8 : CHECK ECM GROUND SIGNAL TO STARTER RELAY
1. Connect the ECM electrical connector EN16.
2. Turn the ignition switch to the CRANK position.
3. Measure the resistance between terminal 2 of the relay base and GROUND.

- Is the resistance less than 5 ohms?

-> Yes
INSTALL a new starter relay. CLEAR the DTC. TEST the system
for normal operation.

-> No

G92411t9 : CHECK ECM GROUND SIGNAL CIRCUIT FOR CONTINUITY
1. Disconnect the ECM electrical connector EN16.
2. Measure the resistance between terminal 2 of the starter relay base and EN16 pin 41 (GO).

- Is the resistance less than 5 ohms?

-> Yes
Automatic transmission vehicles.
Manual transmission vehicles.
Federal spec. manual transmission vehicles.

-> No
REPAIR the circuit between the starter relay and the ECM. CLEAR the DTC. TEST the system for normal operation.

G92411t12 : CHECK FOR IGNITION VOLTAGE TO TRANSMISSION RANGE SENSOR
1. Turn the ignition switch to the ON position.
2. Measure the voltage between JB156 pin 10 and GROUND.

- Is the voltage greater than 10 volts?

-> Yes

-> No

G92411t16 : CHECK FUSE 92 IN THE CENTRAL JUNCTION FUSE BOX
1. Check the fuse.

- Is the fuse OK?

-> Yes
Repair the circuit between the power distribution fuse box and the transmission range switch. CLEAR the DTC. TEST the system for normal operation.This circuit includes the central junction fuse box, inertia switch, ignition switch, ignition relay, and power distribution fuse box (Fuse 28, See test A5)

-> No
INSTALL a new fuse. TEST the circuit for cause of fuse failure. CLEAR the DTC. TEST the system for normal operation.

G92411t22 : CHECK THE CIRCUIT BETWEEN TRANSMISSION RANGE SENSOR AND ECM FOR CONTINUITY
1. Measure the resistance between EN16 pin 31 (B) and JB156 pin 6 (B).

- Is the resistance less than 5 ohms?

-> Yes

-> No
REPAIR the circuit between EN16 pin 31 (B) and JB156 pin 6 (B). CLEAR the DTC. TEST the system for normal operation.

G92411t13 : CHECK THE TRANSMISSION RANGE SENSOR
1. Disconnect the transmission range sensor electrical connector JB156.
2. Select PARK or NEUTRAL.
3. Measure the resistance between pins 6 and 10 of the TR sensor.

- Is the resistance less than 5 ohms?

-> Yes
INSTALL a new ECM. Before replacing a ECM, contact Dealer technical support.

-> No
INSTALL a new transmission range sensor. CLEAR the DTC. TEST the system for normal operation.

G92411t21 : CHECK FOR IGNITION VOLTAGE TO ECM
1. Turn the ignition switch to the ON position.
2. Measure the voltage between EN16 pin 31 (B) and GROUND.

- Is the voltage greater than 10 volts?

-> Yes
INSTALL a new ECM. Before replacing a ECM, contact Dealer technical support.

-> No
REPAIR the circuit between the ECM and the power distribution fuse box. CLEAR the DTC. TEST the system for normal operation.This circuit includes the central junction fuse box, inertia switch, ignition switch, ignition relay, and power distribution fuse box (Fuse 28, See test A5)

G92411t14 : CHECK FOR IGNITION VOLTAGE TO CLUTCH SWITCH; MANUAL TRANSMISSION (USA ONLY)
1. Turn the ignition switch to the ON position.
2. Measure the voltage between the clutch switch electrical connector PA5 pin 1 (B) and GROUND.

- Is the voltage greater than 10 volts?

-> Yes

-> No
Repair the circuit between the power distribution fuse box and the clutch switch. CLEAR the DTC. TEST the system for normal operation.This circuit includes the central junction fuse box, inertia switch, ignition switch, and power distribution fuse box (Fuse 28, See test A5)

G92411t6 : CHECK THE CLUTCH SWITCH CIRCUIT FOR CONTINUITY; MANUAL TRANSMISSION (USA ONLY).
1. Disconnect the clutch switch electrical connector PA5.
2. Disconnect the ECM electrical connector EN16.
3. Measure the resistance between PA5 pin 2 (W) and EN16 pin 31 (B).

- Is the resistance less than 5 ohms?

-> Yes

-> No
REPAIR the circuit between PA5 pin 2 (W) and EN16 pin 31 (B). CLEAR the DTC. TEST the system for normal operation.

G92411t15 : CHECK THE CLUTCH SWITCH; MANUAL TRANSMISSION (USA ONLY).
1. Measure the resistance between PA5 pins 1 and 2.
2. Operate the clutch pedal while observing the ohmmeter reading.

- Does the resistance switch between 0 ohms and 10,000 ohms as the pedal is operated?

-> Yes
INSTALL a new ECM. Before replacing a ECM, contact Dealer technical support.

-> No
INSTALL a new clutch switch. CLEAR the DTC. TEST the system for normal operation.

G92411t5 : CHECK THE STARTER SOLENOID INPUT
1. Turn the ignition switch to the CRANK position.
2. Measure the voltage between starter motor connector ST3 and GROUND.

- Is the voltage greater than 10 volts?

-> Yes

-> No

G92411t23 : CHECK THE STARTER SOLENOID INPUT CIRCUIT FOR CONTINUITY
1. REMOVE the starter relay.
2. Disconnect starter motor connector ST3
3. Measure the resistance between ST3 and pin 5 of the starter relay base.

- Is the resistance less than 5 ohms?

-> Yes

-> No
REPAIR the circuit between ST3 and pin 5 of the starter relay base. CLEAR the DTC. TEST the system for normal operation.

G92411t11 : CHECK THE STARTER RELAY BASE PIN 3 FOR PERMANENT SUPPLY
1. Measure the voltage between the starter relay base pin 3 and GROUND.

- Is the voltage greater than 10 volts?

-> Yes

-> No

G92411t17 : CHECK FUSE 29 OF THE POWER DISTRIBUTION FUSE BOX
1. Check the fuse.

- Is the fuse OK?

-> Yes
REPAIR the circuit between the starter relay base pin 3 and the battery. CLEAR the DTC. TEST the system for normal operation.

-> No
INSTALL a new fuse. Check the circuit for cause of fuse failure. CLEAR the DTC. TEST the system for normal operation.

G92411t3 : CHECK THE STARTER FOR BATTERY VOLTAGE
1. Measure the voltage between the starter connector ST2 and GROUND.

- Is the voltage greater than 10 volts?

-> Yes

-> No
REPAIR starter GROUND strap or connections. CLEAR the DTC. TEST the system for normal operation.
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