Removal and Replacement

Coolant Expansion Tank
Removal

WARNING: Since injury such as scalding could be caused by escaping steam or coolant, do not remove the filler cap from the coolant expansion tank while the system is hot.

CAUTION: Anti-freeze concentration must be maintained at 50%.

CAUTION: Correct installation of the coolant expansion tank cap can be obtained by tightening the cap until an audible click is heard.

1. WARNING: Release the cooling system pressure by slowly turning the coolant expansion tank cap a quarter of a turn. Cover the expansion tank cap with a thick cloth to prevent the possibility of scalding. Failure to follow this instruction may result in personal injury.

Remove the coolant expansion tank cap.

2. Clamp the relevant hoses, to minimize the coolant loss.

3. CAUTION: Engine coolant will damage the paint finished surfaces. If spilt, immediately remove the coolant and clean the area with water.

NOTE: Some fluid spillage is inevitable during this operation.

Disconnect the 2 hoses from the coolant expansion tank.

> Position a container to collect spillage.
> Release the clips.

4. Remove the coolant expansion tank.

> Remove the bolt.





Installation
1. Install the coolant expansion tank.

> Install the bolt and tighten to 7 Nm (5 lb.ft).

2. Disconnect the 2 hoses from the coolant expansion tank.

> Remove the container.
> Position and secure the clips.

3. Remove the coolant hose clamps.
4. Top-up the coolant.

5. CAUTION: Correct installation of the coolant expansion tank cap can be obtained by tightening the cap until an audible click is heard.

Install the coolant expansion tank cap.