Campaign - Fuel Filler Door Flap/Software Updates
*NUMBER: K013ISSUE 2*
MODEL: XK
*DATE: 01 FEB 2008*
ISSUE 2 REPLACES ISSUE 1, DATED 29 NOV 2007.
THIS SERVICE ACTION IS VALID FOR 2 YEARS. IT EXPIRES ON 30 N0V 2009. K013 MUST BE PERFORMED ON ALL VEHICLES IN THE VIN RANGE. K013 REPLACES AND SUPERSEDES SERVICE ACTION "S856" CHANGES ARE HIGHLIGHTED IN GRAY, AND SHOWN WITH ASTERISKS.
SECTION: 418
SERVICE ACTION: XK Enhancement Program
AFFECTED VEHICLE RANGE:
Jaguar XK VIN: *B00044* to B21714 - See Specific Repairs
Model Year: 2007 - 2008
CONDITION SUMMARY:
SOFTWARE UPGRADES AND FUEL FILLER FLAP REPAIR
Situation:
New software is now available to overcome a number of customer concerns on Jaguar XK vehicles within the above VIN range. The module updates will improve the start/stop strategy, protect the battery life and prevent the vehicle keys from being locked in either the passenger compartment or the trunk. All vehicles will require the following modules to be upgraded:
^ Central Junction Box (Body Control Module
^ Auxiliary Junction Box (Body Control Module B)
^ Drivers Door Module
^ Passengers Door Module
^ Instrument Cluster Control Module
Vehicles that have NOT had Service Action S856 performed will require the following modules to be updated also to improve start authorization and to correct SRS logged DTC U0001-88:
^ Keyless Vehicle Module
^ Restraints Control Module
This Service Action also includes modification instructions for the fuel filler door which provides more reliable operation. Note that on some vehicles (B20076 - B21714) the filler door upgrade may be the only repair required.
Action:
Dealers are to repair unsold vehicles prior to retail sale. For those vehicles in the hands of the customer, repair the vehicle at the first available opportunity. At the time of confirming a service appointment, ensure that all outstanding Service Campaigns are identified to ensure the correct parts are available and adequate workshop time is allocated for repairs to be completed at one visit.
PARTS
TOOLS
WARRANTY
REPAIR PROCEDURE
PERFORM SOFTWARE ENHANCEMENT
CAUTION:
The following care points must be observed:
^ A Midtronics PSC-55O Vehicle Power Supply must be connected to the vehicle battery during diagnosis and module configuration.
^ The diagnostic lead must be correctly secured to prevent accidental disconnection during the software update.
^ DVD109 with Patch File 3 or later must be loaded to IDS.
CAUTION:
The fuel filler door must be opened BEFORE IDS is connected to the vehicle to prevent electrical activity during software downloads.
1. With the vehicle stationary, depress and hold the fuel filler door switch until the filler door opens (approximately two seconds).
2. Connect the power supply and diagnostic equipment to the vehicle and begin an IDS session.
3. Follow the on-screen prompts and enter the vehicle VIN.
4. Follow the IDS prompts to read the vehicle configuration.
5. When prompted "Do you wish to read diagnostic trouble codes?" select "NO" and the press the "tick" to continue.
6. When the "Content Model" is displayed, select the Vehicle Configuration.
7. Select "Module Programming".
8. Select "Configure Existing Modules" from the drop-down menu.
9. Select and run "Software Enhancement Program".
NOTE:
IDS will not remember which modules have been programmed in the "Software Enhancement Program". A good work practice is to keep a simple check list of the listed modules and mark each module as the software download has been completed satisfactorily.
10. Follow the on-screen instructions and program the following modules.
^ Drivers Door Module
^ Passengers Door Module
^ Central Junction Box (Body Control Module)
^ Auxiliary Junction Box (Body Control Module B)
^ Instrument Cluster Control Module
NOTE:
During the time that the Instrument Cluster Control Module is downloading software the Fuel Filler Door repair is to be performed.
FUEL FILLER DOOR REPAIR PROCEDURE
WARNING:
Cellular telephones must not be in use when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
WARNING:
After carrying out repairs, the fuel system must be checked visually for leaks. Failure to follow this instruction may result in personal injury.
1. Insert a screwdriver or similar body tool into the end of the door to release and remove the fuel filler door from the hinge arm. (Arrowed in Figure 1)
2. Locate the two cavities at the rear of the hinge arm and determine if springs are installed in this location. (Figure 2)
3. If no springs are found, perform the following:
^ Install one spring from kit C2P16704 in each cavity and align so they are perpendicular to the arm. (Figure 2)
^ Compress the springs several times in each cavity to ensure they are properly seated.
4. Determine if a foam pad is installed under the tang of the fuel filler bowl. (Arrowed in Figure 3)
5. If no foam is present, install a foam pad as follows: (Figure 3)
^ Peel the backing tape from the kit foam pad.
^ Verify foam is pushed fully under the tang.
^ Stick the pad under the tang of the fuel filler bowl hinge arm.
CAUTION:
Care must be taken while cutting away the material with a knife. Trim rubber molding material away from filler neck bowl.
6. Cut the rubber molding approximately 1 mm (0.040 in) using a suitable utility knife. (Figure 4)
CAUTION:
The filler door installation and testing must be delayed until after all software updates have been completed to avoid any electrical activity that might disrupt IDS.
MODULE UPDATES IF SERVICE ACTION S856 HAS NOT BEEN PERFORMED
CAUTION:
The Restraints Control Module reprogramming will launch a number of questions which can present problems for some users. Jaguar has provided answer information in the bullets below to assist with these questions.
^ Region? - select "North America"
^ Restraints occupant classification system (OCS)-
> up to VIN B09097 - select "Not fitted"
> after VIN B09097 - select "Fitted"
^ Is the passenger's seat track position restraints sensor fitted-
> VIN between B00001 to VIN B03408 NOT listed in Table - select "Fitted"
> VIN listed in Table - select "Not fitted"
> VIN B03409 onward - select "Not fitted"
NOTE:
IDS will not remember which modules have been programmed in the "Software Enhancement Program". A good work practice is to keep a simple check list of the above listed modules and mark each module as the software download has been completed satisfactorily.
NOTE:
The "Mirror Personalization" option is NOT to be programmed. The affected feature is not present on NAS-specification vehicles.
1. If Service Action S856 has not been performed on the vehicle and when the Instrument Cluster Control Module has completed updating, follow the on-screen instructions to program the following modules in the order shown on the screen:
^ Keyless Vehicle Module
^ Restraints Control Module
2. Follow the on-screen instructions to complete the task.
3. When the software download process is completed, exit the diagnostic session.
4. Disconnect the diagnostic equipment from the vehicle.
5. Install the filler door to the hinge arm and close the door.
6. Verify that the operation of the fuel filler door is satisfactory using the fuel filler release button.