Installation

Engine

Special Service Tools






Engine lifting brackets

303-536





Engine lifting brackets

303-749

Installation
1 Remove the torque converter retainer.
2 Carefully lower the engine onto the engine mounts.
- Clean the components.
- Tighten to 63 Nm.
3 Remove the special tools.




4 Connect the battery positive cable to the generator.




5 Connect the CKP sensor electrical connector.




6 Connect the main engine wiring harness to the engine control module (ECM).




7 Connect the engine wiring harness.
- Tighten to 10 Nm.




8 Install the ECM cover.




9
WARNING: Fluid loss is unavoidable, use absorbent cloth or a container to collect the fluid.
CAUTION: Always plug any open connections to prevent contamination.
Connect the low pressure line to the power steering pump.
- Secure the clip.





10
CAUTION: Always plug any open connections to prevent contamination.
Connect the high-pressure power steering line to the power steering pump.
- Install a new O-ring seal.
- Tighten to 20 Nm.





11
CAUTION: Immediately cap all refrigerant lines to prevent ingress of dirt and moisture.
Connect the refrigerant lines to A/C compressor.
- Install new retaining bolts.
- Install new O-ring seals.
- Tighten to 9 Nm.





12 Connect the brake booster vacuum hose to the intake manifold.





13 Secure the secondary air injection (AIR) vacuum reservoir.





14
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.
Connect the purge valve.





15 Install the ECM cover.





16 Secure the pedestrian protection actuator bracket.





17 Connect the fuel line.

18 Install the pedestrian protection hood actuator. For additional information, refer to Pedestrian Protection Hood Actuator LH Pedestrian Protection Hood Actuator LH

19 Install the secondary bulkhead LH panel. For additional information, refer to Secondary Bulkhead Panel LH Secondary Bulkhead Panel LH [3.0L/4.2L/2.7L Diesel]

20 Install the cooling module. For additional information, refer to Cooling Module - Vehicles With: Supercharger Cooling Module

21 Install the transmission. For additional information, refer to Transmission - 4.2L Removal

22 Recharge the A/C system. For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging Air Conditioning (A/C) System Recovery, Evacuation and Charging

23 Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding Service and Repair

24 Connect the battery ground cable. For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect





25 Install the hood.
- Tighten to 25 Nm