Installation

Engine

Special Service Tools






Engine lifting brackets

303-536





Engine lifting brackets

303-749

Installation
1 Carefully lower the engine onto the engine mounts.
- Clean the components.
2 Remove the special tools.




3 Connect the brake booster vacuum hose to the intake manifold.




4
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.
Connect the purge valve.




5 Connect the main engine wiring harness to the ECM.




6 Connect the engine wiring harness.
- Tighten to 10 Nm.




7 Connect the fuel line.
8 Raise the vehicle.




9 Connect the battery positive cable to the generator.





10 Connect the CKP sensor electrical connector.





11
WARNING: Fluid loss is unavoidable, use absorbent cloth or a container to collect the fluid.
CAUTION: Always plug any open connections to prevent contamination.
Connect the low pressure line to the power steering pump.
- Secure the clip.





12
CAUTION: Always plug any open connections to prevent contamination.
Connect the high-pressure power steering line to the power steering pump.
- Install a new O-ring seal.
- Tighten to 20 Nm.





13
CAUTION: Immediately cap all refrigerant lines to prevent ingress of dirt and moisture.
Connect the refrigerant lines to A/C compressor.
- Install the 2 bolts.
- Install new O-ring seals.





14
NOTE:
Right-hand shown, left-hand similar.
Install the engine mounts lower retaining nuts.
- Tighten to 63 Nm.

15 Remove the torque converter retainer.

16 Install the transmission. For additional information, refer to Transmission - 4.2L Removal

17 Lower the vehicle.

18 Install the secondary bulkhead LH panel. For additional information, refer to Secondary Bulkhead Panel LH Secondary Bulkhead Panel LH [3.0L/4.2L/2.7L Diesel]

19 Install the cooling module. For additional information, refer to Cooling Module - Vehicles Without: Supercharger Cooling Module

20 Install the throttle body. For additional information, refer to Throttle Body Service and Repair

21 Recharge the A/C system. For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging Air Conditioning (A/C) System Recovery, Evacuation and Charging





22 Install the hood.
- Tighten to 25 Nm

23 Connect the battery ground cable. For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect